The main characteristics and purpose of equipment for the production of sunflower oil. What equipment is needed for the production of sunflower oil
The catalog contains vegetable oil producers in Russia. Selling large and small wholesale. The list includes 100 companies for 2019. Wholesale prices are set directly by suppliers.
Sunflower oil accounts for over 80% of the vegetable oil market. It is followed by soybean, corn and rapeseed. The main share of production, from 40%, belongs to the regions of the Southern Federal District - Kuban, Rostov region, etc. Oil extraction plants produce products by cold or hot pressing.
Well-known Russian enterprises:
- Krasnogorsk Fat Plant,
- CJSC DonMasloProduct,
- Oil Plant Altai-Rodino LLC,
- SHP "Sunny Field",
- "Kulundinsky oil plant", etc.
Vegetable oil producers invite wholesalers, dealers and representatives in the regions to cooperate. In order to buy food products in bulk, download the price list, contact the manufacturers' managers on their pages. The list is updated regularly.
The main goal of entrepreneurial activity is to make a profit with relatively small investments. The production of vegetable oils as a business idea is the best suited for a businessman who wants to open his own business in a sought-after area.
Vegetable oil production as a business strategy
In Russia, about 50% of oil is produced at medium or even small (home) enterprises and factories. This statistic is due to the small costs of the entrepreneur in the early stages of running a business for the production of vegetable oils and a quick payback. Volumes can be limited only by the amount of raw materials that the firm can buy.
How profitable is it today to invest your capital in the production of vegetable oil? What equipment will be needed at the initial stage of production and how much will it cost?
About the production of vegetable oil
Vegetable oil in our time, without exaggeration, can be attributed to essential products. Almost no dish can be cooked without using enough vegetable oil. But cooking is far from the only consumer of vegetable oils. They are indispensable in the production of:
- canned food (from vegetable and fruit to fish and meat),
- soap,
- repair paints,
- medicines (creams, ointments),
- cosmetics (creams, lotions, powders, lipsticks).
Vegetable oil is called because it is made from the leaves, seeds, nuts or fruits of various kinds of plants: olives, corn, sunflower or flax seeds, cedar or macadamia nuts. There is also animal fat obtained from the organs of any animal or fish: goat, goose, cow, bear, badger, fish, whale.
Depending on the raw material, vegetable oil is divided into:
- linen,
- mustard,
- corn,
- olive,
- sunflower, etc.
Oil can be solid or liquid.
Varieties of vegetable oils depend on the raw materials from which they are made.
Based on the purification method, such types of vegetable oils are distinguished as:
- unrefined (mechanically cleaned) have a characteristic natural smell and taste, as well as a light yellow tint;
- refined (mechanically purified, hydrated and neutralized) have the same characteristic natural smell and taste, but less pronounced color;
- refined deodorized (completely purified, odorless and tasteless).
The type of cleaning chosen will depend on the chemical and physical properties of the oil.
The degree of refining also affects the appearance of the final product. There are 6 degrees in total: the higher the degree, the cleaner and, accordingly, lighter the result.
Sunflower is a well-known source of vegetable oil. The most popular sales market in Russia has always been and still is the production and sale of sunflower oil. It can be obtained by cold or hot pressing. Hot pressing leaves the taste of raw materials (in this case, roasted sunflower seeds), and cold pressing more levels out such indicators.
Vegetable oil production process
Technology for the production of vegetable oil from sunflower seeds rather complex process, which is divided into several main stages:
- Purification of raw materials (sunflower seeds) from impurities (husks, sand, earth, leaves, stems). A separator is used (cost up to 45 thousand rubles).
- Winnowing to remove light debris and dry seeds. The crushing and winching equipment is used (up to 75 thousand rubles).
- Cleaning from its own husk (black shell), further grinding to the state of an oily slurry. A roller machine is used (from 430 thousand rubles).
- Heating in steam or fire braziers up to 1100°C. Fire (up to 83 thousand rubles) and steam (up to 350 thousand rubles) braziers are used.
- Extraction of raw materials and separation of cake (meatka) from oily liquid. The cake is sent for re-pressing. A screw press is used (from 650 thousand rubles).
- Primary filtration of oily liquid from cake residues. Specialized filtering equipment is used (about 95 thousand rubles).
- At an additional stage, the composition can be subjected to several stages of filtration, as well as to make it refined, bleached and deodorized (remove odors). At the final stage of pressing, the oil itself and the cake remain, which still contains about 10% of the oil of its entire mass. At further additional stages, the manufacturer seeks to extract the maximum possible residues of the oil composition from the cake.
- Extraction (another additional step) is the soaking of the residues (cake) in solvents (acetone, gasoline, hexane), which makes it possible to obtain at least 7% oil from 10%. An extractor is used (from 520 thousand rubles). It is considered a less environmentally friendly, but more economical way to obtain raw materials.
- The finished product is poured into containers. They use a pouring device (from 400 thousand rubles).
Brief scheme of vegetable oil production technology
Companies specializing in oilseed production can use only one of the methods (pressing or extraction) or use both in turn.
The production of sunflower oil is a waste-free procedure, because the residues formed throughout the extraction can be reused for other purposes. After extraction, almost completely defatted cake (meal) and oil residues in solvents (miscella) remain. For example, meal is completed and sent to farms for breeding large and small livestock: there, pomace is added as a nutritional supplement to animal feed. And the miscella becomes the basis for paints and varnishes (linseed oil) for repairs. In addition, the cake can be squeezed out again and get fuz - biofuel for boiler installations.
Is it necessary to refine the finished product? In general, after primary filtration (stage VI), the oil is already ready for bottling into packaging containers. However, such a product is called “raw”, since it still contains unnecessary protein compounds, fatty acids, dyes, phospholipids and wax, therefore, to improve the quality of the final result, it is possible and even necessary to carry out secondary filtration, or refining. There are the following refining methods:
- physical (centrifugation, settling),
- chemical (alkaline refining, hydration),
- physical and chemical (deodorization, bleaching).
Conditions for the production of vegetable oil
The production of sunflower oil is a very profitable enterprise. At the same time, the niche is quite densely occupied by already competitive manufacturers who have been able to stay afloat for several years now. If a businessman still wants to invest in this kind of enterprise, then he should weigh all the pros and cons well so that his business does not become unprofitable even at the stage of formation.
Vegetable oil can be produced: in factories, mini-workshops, small oil mills and at home.
manufacturer requirements
The future entrepreneur who associates himself with the sunflower oil business must meet some requirements:
- have a legal status (best of all, the founder of an LLC and an agricultural producer who receive tax advantages and benefits from the state),
- have experience in selling retail products,
- have relationships with suppliers and markets.
In the case when an entrepreneur does not yet meet these minimum conditions, it makes sense to start producing rare types of oil (coconut, avocado) and sell it to friends or small shops.
Vegetable Oil Filtration Equipment
Requirements for the premises
The basic requirements for the premises depend on the volume of production. If a businessman wants to set up a serious production of oil from vegetable raw materials, he will need the appropriate premises. It should be:
- area from 1500 sq m,
- divided into several sections (production, a warehouse for storing imported raw materials, a warehouse for storing finished products),
- equipped with communication networks (electricity, water supply, sewerage),
- safe (protected from spontaneous combustion, with fire extinguishing means),
- comply with sanitary standards.
If oil is produced not on an industrial scale, but in an oil mill, then the premises can be rented with an area of up to 150 sq. m.
For home spinning, the use of a room is acceptable.
equipment requirements
Today, almost every production process is automated. The production of vegetable oil will not be an exception. In the subheading describing the technologies for the production of vegetable oil from sunflower seeds, the necessary equipment and its approximate cost for setting up large-scale production have already been described in more detail. Summarizing, we can add that the whole process from the point of view of the hardware component will look like this:
- Devices for production (from 2 million rubles).
- Devices for refining (from 2100 thousand rubles).
- Packaging devices (from 2200 thousand rubles).
Thus, the cost of equipping a mini-workshop for the manufacture of a vegetable-pressed product will amount to about 6,300 thousand rubles.
For an oil mill, it will be enough to purchase a screw oil press and a packaging machine.
Personnel Requirements
A serious oil mill is often fully automated. Yet still workers are needed who will monitor the production technology and make timely adjustments. What kind of personnel is needed for the production of vegetable oils?
- workers with specialized technological and chemical education (foremen, technologists, engineers, chemists),
- civilian workers without bad habits (loaders, cleaners).
For large-scale production, up to 50 people are required for the workshop, it will be enough to hire 7 people for the oil mill.
In custody
The production of vegetable oil is a relatively inexpensive and profitable enterprise. But the instability of the final result and the lack of a quality certificate greatly narrow the sales markets in large retail chains and stores. Still, a home oil mill or mini-workshop will be a good start to start a business with a further expansion to the factory.
The business idea for the production of sunflower oil is based on the oil mill. From the position of investment among professionals, the idea has not lost its popularity, it is still in demand and profitable.
However, for many, the issue of income in this area is quite controversial, which is in vain. Let's take a closer look, so as not to rely on the opinions of the majority, but to base our own conclusions on specific figures and facts.
In this business, you can't get enough of butter alone. Profit from its implementation is hardly enough to reach the level of cost. But we must not forget about the additional products obtained from the oil mill, which bring a significant net profit.
Vegetable oil production equipment
The production of vegetable oil at home is limited by financial means. This type of business is attractive due to its flexibility of rapid development. You can start with a minimal production hall and then expand it with additional equipment for the production of by-products. Thus, the assortment is expanding, and profits are growing in progression. A full-fledged plant for the production of vegetable oil should be WASTE-FREE!
The minimum equipment of the line consists of the following equipment:
By and large, these two components are already quite enough to produce and sell 2 products: good sunflower oil and meal. By the way, oilseed meal is widely used for feeding animals and birds in agriculture. Therefore, it sells much faster than the main product. In addition, it is much more at the output of processed raw materials - 65%.
But if you plan to earn more, then you should think about expanding production. Additional technological equipment for the production of vegetable oils allows us to obtain several products at once from one oil mill:
- Sunflower oil raw.
- Fried sunflower oil.
- Oil technical drying oil.
- Top circles.
- Shrot.
- Fuze biochar.
- Briquettes biofuel from husks.
The oil mill, even at home, can produce 7 types of products with the necessary equipment. It is worth paying attention to other business benefits.
Storage of vegetable oil in production does not require special conditions. A dry room, protected from sunlight, with an air temperature ranging from +5 to +15 degrees, can store unrefined products for 5 months.
You can use different raw materials for the production of vegetable oils. For example, seeds: sunflower, soybean, flax, pumpkin and many other oilseeds. This advantage also has a positive effect on expanding the range and increasing sales. It is possible to re-profile the business for other products without upgrading the line.
Technology for the production of vegetable oils by pressing
Technological scheme of production:
The technological line for the production of vegetable oil is equipped with:
- Separator for coarse and fine cleaning of grain and seeds.
- Shelling machine for sunflower seeds and other oilseeds.
- Oil press twin screw extruder with oilseed heating elements up to +50C (for a quick start).
- Filter for purification of vegetable oils from fuse (food).
- Press for wringing out the fuse (fuzodavka).
- Press for forming cake circles.
- Press for briquetting sunflower husks and other seeds.
- Auxiliary inventory, structures and devices: bunker; pneumatic loader; weight; buckets, shovels, etc.
We will conduct a simple training workshop on the technology of production of vegetable oils.
Waste-free production by cold pressing during pressing takes place in several successive stages:
- Coarse cleaning of oilseeds (raw materials). From coarse impurities that can damage technological equipment (stones, wire, etc.).
- Fine cleaning of raw materials. From small premiums that can affect product quality (dust, weed seeds, etc.).
- Desquamation of the seed coat. This process is carried out immediately before cold pressing. In the non-waste production of vegetable oil, husks are used for biofuel, and kernels are used for oil and cake. The shell of oilseeds can be removed on equipment of various types in a different way: wiping the shell on a specially corrugated surface; shell splitting by impact; pressure compression.
- Pressing kernels through a screw oil press in order to obtain oil and cake. At this stage, we get 2 semi-finished products.
- Filtration. The process of filtering the crude product obtained only from the press takes place with the help of filters based on filter fabrics. For example - lavsan. Under air pressure, the liquid hits the surface of the fabric and passes through it, leaving a fuse on the surface.
- Fuze extraction. The fuz itself obtained after filtering with lavsan contains 80% fat. It is rational to squeeze it out as well. The production of vegetable oils by pressing at this stage ends. Further by-products are produced.
- Hot pressing of cake. Makukha is best pressed immediately upon exiting the oil press, while it has still retained its temperature from pressure.
- Briquetting. In order to profitably and quickly sell the husk from seeds, it is necessary to produce a demanded product from them - biofuel. Naturally, this process will require special equipment.
As for the organization of labor in production on such a line, everything here depends on the loading of the workshop with raw materials for processing and the timing. If the load is minimal (for example, 1 ton per day), then even 1 worker is enough. As soon as the market for all types of goods produced at the oil mill is established, additional labor will be needed to meet the deadlines with good production volumes.
Wastes from the production of vegetable oil and their use
A home churn for the production of sunflower oil pays off faster if all its advantages are used rationally. The relevance of waste management should not be underestimated.
At the exit from the oil press, we get unrefined vegetable oil and black in color. It should either be defended or filtered out in a special way from the fuse.
Foose are small particles of husk and cake with a high content of residues of the produced product, which remains after filtration. A fabric filter is considered to be the best method for removing fuse. You should not spare money on the filter, and then it will qualitatively clean the product and prepare it for presentation. When the oil is cleared, the collected fuse can be pressed through the fuzodavka. From it we can still get 20% bio-charcoal + 80% vegetable oil. The processed fuz is further turned into stone, which, in turn, is used as fuel for boilers.
Don't miss the fuzodavka operation, as negligent businessmen do! After all, some firms buy waste from vegetable oil production enterprises very cheaply in order to then squeeze out all the profit from them.
So, a business idea can become an almost waste-free process. You will receive not only a high-quality product, which will not fall in demand at any time of the year, but also a unique fuel and good cake.
Oil mill profitability
So, raw materials for manufacturing (sunflower seeds) cost about 500 dollars (about 480), if we talk about a ton. After the raw materials are processed, about 350 kg of sunflower oil can be obtained from this amount (yield 35%). One liter is easy to sell for one and a half dollars. Thus, for 350 kg, as a result, 525 dollars will come out. 525 - 480 = $45 profit. Of course, $45 per ton is not a big amount. But do not forget that during production, you can earn money on another product - on the top (meal).
Makukha, by the way, is no less a hot commodity than the oil itself. Upon receipt of 350 kg of the main product, the meal will be 650 kg. Most often, meal is bought in whole bags, and not per kilogram, so it will be sold much faster. Makukha is sold out at $0.4 per 1 kg. So, if you multiply 650 kg. by $0.4, the amount will be $260. Given these numbers, the business idea becomes much more interesting.
In the total volume of the world sunflower oil market, which is about 10 million tons, Russian production occupies a fifth. In other words, the production of vegetable oil in our country produces about 2.2 million tons of this product. Sunflower oil is supplied to the domestic market not only by large enterprises. On the contrary, about half of the total volume is produced in small and medium-sized industries.
- The process of making sunflower oil
- How much does oil making equipment cost?
- Step by step plan to start a business
- How much can you earn
- How to choose equipment
- What OKVED must be specified for the production of sunflower oil
- What documents are needed to open
- Do I need permission to open
Even by the standards of a small farm, the threshold for entering this business is low. There are also no problems with the sale of the product. If you can not sell the entire volume produced in your region, then the possibilities for export are almost unlimited. Consumers of sunflower oil are not only the population and the food industry. This product is used in the cosmetic, medical and paint industries. Another positive side of production is its zero waste. After pressing the oil, waste remains that are used to feed livestock, they can be used to make fuel pallets and so on.
The process of making sunflower oil
The sunflower oil production technology is presented below in the form of a table.
| No. p / p | Contents of operation |
| 1 | Sunflower cleaning from organic, inorganic and other types of impurities. For this, aspirators, stone removers, separators are used. The raw material is blown with air, sifted through several types of sieves. |
| 2 | Sorting seeds by size, hulling, peeling, crushing the core. From the husk, the seeds are cleaned by hitting, squeezing, cutting or processing on a rough surface. Which method will be chosen - such equipment must be purchased. |
| 3 | Getting the oil itself. This can be done in several ways by direct extraction and conventional, single, cold or double pressing. |
| 4 | Purification of the product from impurities or refining. Use chemical, physical or combined methods. |
| 5 | Spilling oil into a container. Most often it happens automatically on special lines. |
| 6 | Usually the product is bottled in polymer bottles. They are labeled and sealed. |
According to the degree of purification, sunflower oil is divided into refined and unrefined. The last type is a mechanically cleaned product. Refined oil can be refined in several ways:
- settling;
- filtration;
- centrifugation;
- deodorization.
The state standard GOST R 52465-2005 contains a list of seven types of product.
How much does oil making equipment cost?
Modern equipment for the production of sunflower oil allows you to produce everything at one plant. Separators for cleaning raw materials from debris cost about $ 1,500. In an hour, such an apparatus allows preparing 1000 kg of raw materials for cleaning.
The cleaning procedure is also called destruction. The car for this stage costs 3 thousand dollars. Its power should be the same as that of the separator. Therefore, these two units must process an equal amount of raw material in the same time. The number of pairs of these units must satisfy the demand for raw materials of the main pressing line. After the collapse, all products enter one bunker. From there, it is transferred to the extraction site along the conveyor. It starts with a rolling mill. On this equipment, the seed kernels are ground. Its cost depends directly on the power. For example, a unit capable of processing 800 kg of raw materials per hour costs 13.8 thousand dollars. If you need to combine it with several separators and winch machines, then the price will start from 36 thousand dollars.
The line capacity is up to 12 tons/day, the cost is 1,930,000 rubles.
Enterprises that are equipped with the latest type of equipment are able to process up to 48 tons of raw materials per day. This amount of sunflower can be harvested from 19 hectares of land. Usually the plant works in one-shift mode, but continuous production can be organized during the season.
After grinding, the raw material enters the braziers. They are divided into two types according to the method of heating: steam and fire. Both for the first and for the second method gas burners are used. Only in the first case, water is heated and steam is formed, and in the second, the surface of a large boiler with raw materials is heated according to the principle of a frying pan. The steam roasting method makes it possible to obtain an oil that does not have the specific smell of roasted sunflower seeds. Such equipment, capable of frying 800 kg of raw materials per hour, costs from 11.5 thousand dollars.
If you use cold pressing technology, you can eliminate the heating equipment. However, the oil yield will be much less. Then the raw material goes to the squeezing machine. They cost about 20-28 thousand dollars and are able to pass through the extraction up to 25 tons of raw materials per day. After the press, the oil is defended for some time. All impurities are precipitated, and the product is driven through special filters. Their price starts from 3 thousand dollars. One filter can purify 160 kg of oil per hour.
Sunflower oil production as a business.
The extraction method for obtaining the product makes it possible to increase its yield by 2%. At the factory, two methods can be combined. Oil is usually obtained from waste after pressing. The final cake is called meal and is used to feed livestock. The bottling line costs $13,000. It allows pouring 3600 liters of sunflower oil in one shift.
This business will be especially profitable in those farms where they grow sunflower on their own. But it can also be considered as a separate production. Then you need to take care not only about the sale of finished products, but also about the purchase of raw materials in the required quantities.
Step by step plan to start a business
In order not to lose capital investments when opening a business for the production of sunflower oil, a detailed analysis of the market in the region where it will be produced is carried out. Then the scheme of action, as for any production, is identical:
registration and purchase of equipment;
purchase of raw materials and hiring of personnel;
search for distribution channels for finished goods ...
How much can you earn
This business can be said to be non-waste. Here, earnings include not only the sale of sunflower oil itself, but also husks and meal. The cost of 1 liter is 35 rubles. Meal can be sold for 1.5 thousand rubles, and husk at a price of 9 thousand rubles per ton. If you properly establish production, then the monthly income will be about 3,000,000 rubles. Minus the costs, we get a net profit of 2 million rubles.
How to choose equipment
For the full operation of production facilities, you will need to purchase:
oil press and roaster for seeds;
oil filter and separator.
What OKVED must be specified for the production of sunflower oil
When choosing a code, we look at chapter C - processing production. It contains a separate code that directly relates to the production of oils and fats - 10.41. It is he who is indicated in all the necessary documents.
What documents are needed to open
The list of required documents is standard. It is best to register as an individual entrepreneur when opening a mini-production (application and state duty, registration and a photocopy of the passport - all the documents that must be provided). For legal entities, the list of documents is somewhat expanded. Additionally provided: Charter and decision of shareholders, information about the presence of a legal address, as well as about the director of the company and the chief accountant of the company.
What taxation system to choose for the production of sunflower oil
Simplification will be the best option when choosing a taxation system. With it, the businessman will pay a tax amount equal to 6% of the total profit. Alternatively, when providing documents confirming expenses, 15% of the net profit is paid.
Do I need permission to open
In cases of starting production at home, obtaining permits is not required. If a mini-production is opened, then in advance it is necessary to think about obtaining permits from the sanitary and epidemiological station and the fire inspection.
In this article:
Since the time when Peter the Great brought an unknown overseas flower to Russia, sunflower oil has been a leader among essential goods. The volume of the Russian sunflower oil market is growing rapidly every year, the annual growth is about 3%, and in value terms - 82 billion rubles. Finished products are manufactured not only by large corporations and companies, but also by farms.
The demand for sunflower oil is stable and not subject to seasonality, therefore, with a competent marketing and pricing policy, the production of sunflower oil in Russia is a profitable business that requires investment. A particular advantage of this type of business is the possibility of obtaining an additional source of funds from the sale of production waste.
Features of sunflower oil production
Before you start organizing a private enterprise for the production of sunflower oil, you need to familiarize yourself with the features of its production.
On a technological basis, the entire process of sunflower oil production can be divided into the following main stages:
1. Storage and cleaning of oilseeds- includes the processing of seed mass from organic, mineral and oil impurities.
Seed cleaning is carried out on special equipment: separators, stoners, aspirators.
Processing of seed mass can be carried out by the following methods:
- by sifting through a sieve with holes of various shapes and sizes;
- by blowing seeds with air;
- due to the separation of seeds according to ferromagnetic properties.
2. Preparation and processing of oilseeds for oil extraction– includes separating the seeds by size, conditioning the seeds, hulling the seeds, separating the kernel from the shell and crushing the kernels.
Peeling of the shell of oilseeds can be carried out in the following ways:
- due to splitting of the shell by impact;
- shell compression;
- cutting the seed coat;
- as a result of peeling the shell on a rough surface. Therefore, the equipment for the production of sunflower oil at enterprises can be varied, depending on the method of hulling the shells of oilseeds.
3. Direct oil extraction– can be carried out by pressing or extraction. But on the basis of these two methods, the following schemes of the production process can be developed at enterprises for the production of sunflower oil:
- single pressing;
- double pressing followed by pressing;
- cold pressing;
- extraction;
- direct extraction.
4. Sunflower oil refinery a - the process of oil purification from related impurities. There are such methods of refining:
- physical;
- chemical;
- physical and chemical.
5. Bottling- is carried out in a transport container. At modern enterprises, bottling of sunflower oil is carried out on automatic lines, in which there are molding, filling, sealing, labeling machines.
6. Packaging and labeling of finished products- oil in polymer bottles is hermetically sealed and labeled.
The technological scheme for the production of sunflower oil is shown in the diagram below.
Regulatory documents regulating the activities of enterprises producing sunflower oil
In order to open a plant for the production of sunflower oil, you need to familiarize yourself with the following regulatory documents governing activities:
- SanPiN 1197-74 - sanitary rules for enterprises for the production of vegetable oils;
- GOST 22391-77 - standards governing the quality of sunflower seeds supplied to the plant;
- GOST 1129-73* - a document regulating the quality of sunflower oil;
- GOST 22391-89 - storage standards for oilseeds ("Sunflower. Requirements for procurement and supply").
Sunflower oil production technology
Refined sunflower oil, which is odorless, tasteless and colorless, is in the greatest demand on the Russian market. Therefore, many enterprises for the production of sunflower oil produce this type of product. The process of manufacturing refined sunflower oil includes the following steps:
1. Oil extraction– carried out in presses under high pressure. The raw materials are preliminarily heated in special braziers at a temperature of about 110 ° C. If the oil is produced at the enterprise as a result of cold pressing, then the raw materials are not preliminarily subjected to heat treatment. The cake obtained in the process of pressing the oil is used in animal husbandry. Therefore, by selling cake, enterprises receive an additional source of income.
2. Oil refining- takes place in the following steps:
- elimination of mechanical impurities as a result of sedimentation, centrifugation or filtration. At this stage of refining, unrefined sunflower oil is obtained;
- treatment of vegetable oil with hot water eliminates phosphatides;
- the removal of fatty acids makes it possible to obtain refined non-deodorized sunflower oil;
- deodorization removes pigments, volatile compounds, odor and makes vegetable oil light in color;
- freezing - during this process waxes are removed.
3. Packaging and labeling of finished goods.
Sunflower oil production equipment
The purchase of a set of equipment or lines for the production of sunflower oil depends on the capacity of the plant, so it is advisable to make the following conclusions:
- If the plant must produce about 30 tons of finished products per day, then it is necessary to purchase an extraction line, oil refining. A sunflower oil production line costs on average from 1.5 million euros, excluding installation costs.
- If the productivity of the enterprise will be 5-10 tons of sunflower oil per day, then it is advisable to purchase each type of equipment separately. On average, the total cost of equipment will be about 7,000,000 rubles.
Business plan for the production of sunflower oil
This business plan includes the organization of a workshop with a capacity of 5-10 tons daily.
Equipment costs include:
- Purchase of an oil production line - 2,000,000 rubles;
- Acquisition of a refining line - 2,100,000 rubles;
- Purchase of a packaging line - 2,200,000 rubles.
Total total costs for a set of equipment are: 6,300,000 rubles.
The cost of installation and delivery of equipment to the workshop will be: 2,150,000 rubles.
Working capital, including the purchase of raw materials, monthly expenses and other costs are: 3,600,000 rubles.
The total capital costs for organizing a shop for the production of sunflower oil are: 12,050,000 rubles. Next, you need to establish the area of the premises for the placement of production equipment, storage of raw materials and a warehouse for finished products.
To install a sunflower oil extraction line, a room with an area of at least 55 square meters is required. m.
For the installation of the refining line, a workshop with an area of more than 100 square meters is required. m.
Installation of a line for packing finished products requires a room of 60 sq. m.
In total, the organization of an enterprise for the production of sunflower oil requires:
- Over 220 sq. m for industrial premises;
- Over 200 sq. m for a warehouse.
To ensure the smooth operation of the enterprise, only 25 workers are needed, the total wage fund of which will be 417,000 rubles per month.
Number of shifts per month for workers: 30.
The total monthly expenses for the enterprise are: 760,000 rubles.
Monthly revenue- 5900000 rubles.
The cost price is 4,700,000 rubles.
The profitability of the enterprise is 8%.
Payback period - 2 years and 1 month.
The high rate of profitability of the enterprise indicates that the production of sunflower oil is a profitable business, the payback period of which is only 2 years.
Organization of a mini-churn for the production of sunflower oil
The organization of a mini-churn for obtaining sunflower oil involves a minimum capital investment.
After all, the cost of a churn with a capacity of 10 - 17 l / h can vary in the price range: $ 200-400, an oil filter costs about $ 100-200, the cost of purchasing additional tools and products will be only $ 100. Therefore, many agricultural producers organize the activities of private mini-churns.
The main equipment for a mini-enterprise is a butter churn
A modern butter churn is a press extruder that looks like a meat grinder. The design of the extruder press includes three parts:
- The bunker for giving of seeds;
- Screw part, grinding oilseeds;
- Oil extractor.
The sunflower oil obtained from the churn must be filtered. If production volumes are small, then canvas bags can be used for filtration. After the oil has been filtered, it is necessary to defend it and after a while drain it into a container. The remaining precipitate can be re-filtered. If the churn is of higher productivity, then it is necessary to purchase special filters for cleaning sunflower oil.
It is advisable to open a mini-enterprise when its owner grows sunflowers on his own. Due to this, there will be no costs for the purchase of raw materials and their transportation.
