Wedding

Ways to recycle car tires. Processing tires into crumbs as a business: a list of equipment, a description of the production technology, the nuances of organizing a business. Making rubber crumb with your own hands at home

Sometimes a profitable project can contribute to solving environmental problems. Tire recycling as a business: profitability, reviews and a business plan with calculations to help a budding entrepreneur.

Description

World volumes of waste plastic, glass and rubber are estimated at millions of tons. Therefore, every year the need for recycling enterprises increases. The problem is that the equipment for this is expensive.

Treatment plants are even more expensive, without which the plant pollutes the environment with emissions no less than garbage. It is much easier and cheaper to open new landfills for waste disposal, especially in Russia with its vast expanses.

Experts believe that if you focus on small volumes of recycling, then the activity of recycling tires can be cost-effective.

There are several options for tire recycling ideas:

Crushing into crumbs. The resulting substance is used for automotive parts, for the substrate in the construction of roads, for filling sports equipment, for repairing bridges.
Tire restoration. The worn tread is removed from the tires and a new one is applied. Apply cold or hot technological method. Natural resources are significantly saved, since 30 liters of oil are needed to make one tire “from scratch”, and 5 liters if made by the retreading method.
Pyrolysis. At very high temperatures, fuel, gas, carbon black and steel cord are obtained from tires. The technology is unstable, expensive and takes a long time to pay off.
Complete destruction by burning. This releases energy that can be used in production.

The first two technologies are environmentally friendly, when using pyrolysis and combustion, harmful substances are released into the atmosphere. "Dirty" production will require long-term and expensive coordination with environmental protection services, as well as the installation of special treatment facilities.

And given the relative innovation of tire retreading and the skeptical-cautious attitude of consumers, the best thing to do is to go into the tire crumbling business.

The main difficulties in the implementation of the project are the receipt of raw materials and the sale of finished products. In a sparsely populated area, there will be problems with both, so production should be started near the metropolis.

Business plan

The implementation scheme looks like this:

registration of an enterprise and obtaining permits for activities;
study of technology;
production location planning;
purchase of equipment;
purchase of raw materials;
hiring workers;
sales of finished products;
financial calculations.

When working with recyclables, the competition is negligible and you can not engage in detailed market research. Numerous service stations and tire shops are stable suppliers of used tires, and with a high pace of construction, there is always a demand for processed products.

You can download a ready-made tire recycling business plan at.

Registration and permissions

A tire recycling business can be registered as an individual entrepreneur (800 rubles) or (4,000 rubles).

Used car tires belong to the 4th hazard class of waste - low-hazard substances. To carry out activities for the collection, transportation, processing, disposal, neutralization, disposal of waste of 1-4 classes, a license is required issued by the Federal Service for Supervision in the Sphere of Natural Resources.

The term of the license is unlimited, the cost of obtaining is 7,500 rubles.

In addition to a license, it is necessary to obtain work permits from the Sanitary Station and the State Fire Supervision Authority.

Technology

The process of recycling tires by grinding is as follows:

Tire collection.
Sorting and selection of recyclable tires. Removing spikes, nails and other foreign elements.
Cutting tires into small pieces.
Loading the material onto the conveyor and then into a special plant, where the rubber is crushed and the metal components of the tire are removed.
From the shredder, the crumb enters the impact crusher, where it goes through another stage of grinding and purification from impurities.
To obtain the purest possible rubber, the material is additionally processed on a separator.
The crumb is sorted into fractions on a vibrating sieve.
To obtain a particularly fine powder, the crumb is passed through a grinder.
Packaging of products ready for shipment.

For storage in a warehouse, it is necessary to provide room temperature and dry air, as high humidity has a negative effect on the recycled material.

In addition to crumb rubber, the textile component of tires and metal wire remain in the recycling process, which can be scrapped.

room

A tire recycling business cannot be located close to residential areas. It is best to rent part of the workshop from an industrial enterprise in the industrial zone. In this case, you do not have to deal with bringing the premises in line with fire and sanitary standards.

The dimensions of the mini-factory should be approximately 300 square meters. m. to accommodate all the necessary equipment, a warehouse for raw materials, a warehouse for finished products and a change house for workers.

The premises must have serviceable communications - power supply, water supply, heat supply and sewerage.

Equipment

The most expensive part is the purchase of equipment for production. To ensure an uninterrupted technological process, the following machines and fixtures will be required:

equipment for removing the bead ring from the tire;
tire cutting machine;
devices for grinding rubber into crumbs of various fractions;
material conveyor;
magnetic separator - 2 pcs.;
air separator;
vibrating sieve for different degrees of crumb filtration - 2 pcs.;
bunker for collecting crumbs;
storage bin for metal wire;
dust cleaner;
electrical panel;
loader.

In addition, you need to buy:

Container for packing crumb rubber.
Vehicle, if you plan to independently deliver products.
Overalls and protective equipment for workers.
Computer and office equipment for accounting.

Raw material

Used car tires for recycling can be purchased:

at stations and ;
at large motor transport enterprises;
at a recycling point, or open your own collection points for used tires.

A big plus of tire recycling as a business is that the cost of old tires is very low, sometimes you can get it for free, and in some cases it is possible to earn money for recycling.

Hiring workers

Depending on the volume and schedule of work, the production will require:

Shift leader - 2 people
Equipment operators - 4 people.
Loaders - 2 people.
Driver - 1 person.
Inspector at the tire collection point - 1 person.
Product distributor - 1 person.
Accountant - 1 person

To save money, part of the functions of accounting, marketing and general management can be taken over by the business owner.

Since the business is specific, and workers will have to deal with waste, it is likely that the enterprise will have a high turnover of staff.

Sales of products

The main consumers of the mini-factory are construction organizations and enterprises for the production of building materials. The list of manufactured products with the inclusion of crumb rubber to improve technical characteristics is quite wide:

roofing moisture-resistant coating;
railway sleepers and pads;
filler;
shoe soles;
road surface;
paving slabs;
fibrous concrete;
various rubber products.

Tire wire obtained as a result of processing is delivered to scrap metal collection points.

Financial calculations

The main article of starting investments in the idea of a processing business is the purchase of equipment. Manufacturing technology cannot be organized in a handicraft way, so a complete set of machines is needed to complete the production line.

The amount of capital investments consists of the following costs:

№	*Naming of expenditures*	*Amount, rub.*
1	Registration costs and permits	10 000
2	Workshop rental (2 months)	100 000
3	Repair work in the room	60 000
4	Purchase, installation and adjustment of equipment	2 800 000
5	Purchase of vehicles	450 000
6	Acquisition of raw materials and materials	50 000
7	Product promotion	50 000
8	other expenses	30 000
Total		3 550 000

The amount of monthly production costs is approximately equal to:

On average, the recycling line allows you to dispose of 3 tons of tires per day. From this amount of raw materials, approximately 2 tons of rubber crumb and 800 kg of steel cord are obtained. The price for a crumb depends on the fraction, on average it is 17 rubles / kg. Scrap metal is accepted at 6.5 rubles / kg.

There is also additional income from the acceptance of tires for recycling from delivery companies, at 1,500 rubles per ton. Presumably, this is 20% of the total volume of incoming tires.

The total income of the mini-factory per month is:

With annual expenses (including initial investments) of 9,010,000 rubles. and income of 14,436,000 rubles, a business with the given parameters will pay off in six months.

* Calculations use average data for Russia

Mankind has long been thinking about how to recycle worn-out car tires, which are becoming more and more every year. But even today, of the total number of all tires in the world, only about 20% are recycled, although there are ways to recycle tires today. And on some of them you can even make money, simultaneously improving the ecological situation.

The fact is that worn-out tires are a rather valuable polymer raw material: 1 ton of tires contains about 700 kilograms of rubber, which can be reused for the production of fuel, rubber products and construction materials. At the same time, if you burn 1 ton of used tires, then 270 kg of soot and 450 kg of toxic gases are released into the atmosphere.

This article may be outdated. More relevant articles on this topic:

Own business: production of tires and tires

Tire Recycling Business: Equipment Description

The productivity of the installation (per day) is: for liquid fuel - 2 tons / day; for carbon-containing solid residue - 1.5 tons/day; for metal cord - 0.5 tons / day; for gas - 1 ton/day.

Consumption of raw materials - 5 tons / day. This means that the yield of liquid fuel is 40% of the weight of the loaded rubber.

The plant operates continuously using the gas produced during the recycling of tires. Installed in an open area.

Overall dimensions: height - 10 m; width - 3.5 m; length - 5 m.

Electricity consumption - 14.5 kW / h (installation - 7 kW / h and scissors - 7.5 kW / h).

Serves 2 people.

Tire Recycling Business: Startup Capital

The installation cost is approximately 1,100,000 rubles. (without delivery). In addition, tanks will be needed to store fuel oil obtained during processing. In order to get more profit during a price decline, it is recommended to accumulate fuel in tanks and sell the accumulated products during a period of increased prices. 60-ton used tanks can be purchased at a price of 20 - 25 thousand rubles per 1 unit. Six tanks will be enough.

Plus warehouse equipment, tools, overalls - at least another 100 thousand rubles. Thus, the cost of equipment, taking into account the lease of territory and premises, delivery, installation and various approvals, will amount to at least 1.5 million rubles.
Current expenses

Four workers are required to work in two shifts. Everyone's salary
about 10 thousand rubles a month. You will also need an office for accounting and at least two more employees, one of whom will organize the supply of raw materials, and the second - the sale of finished products. In total - at least 70,000 rubles per month for salaries of employees, plus taxes and office space rent.

Electricity consumption is 14.5 kW / h, that is, 10440 kW / month.

Monthly expenses for the implementation of the current activities of the enterprise will amount to about 100 thousand rubles.

Tire Recycling Business: Revenue

The advantage of the project is that the raw materials are actually free. Moreover, in some cases, you can already earn money on its collection.

For example, industrial enterprises pay for the disposal of tires, because. tires are not accepted to city dumps. The cost is different in different cities. This is stipulated in the contract with the company. In Chelyabinsk, for example, enterprises pay 2000 rubles for the disposal of 1 ton of tires, in Krasnodar - 3500 rubles.

Scrap metal is accepted by recycling companies at a price of about 4,000 rubles per ton. The cost of low-quality carbon is about 3,000 rubles per ton. Carbon is used to make various coatings.

Ready-made ideas for your business

Total
Thus, the total income from the installation per month is 375,000 rubles (2x3000 (fuel oil) + 1.5x3000(carbon) + 0.5x4000(scrap metal) = 12500 rubles/day). Monthly costs: 100,000 (salary for workers and office) + 14,616 (electricity) = 114,616 rubles. Thus, the payback period of the plant is about 6 months from the start of production.

Tire Recycling Business: Pitfalls

Firstly, there are no vacant plots - all the land has already been allocated for building residential buildings. Secondly, the distance from residential buildings should be at least 300 meters - it is not easy to find such a site. It's even harder to get tested. Plus, public opinion - people do not want a new enterprise to be built under their windows, especially for waste processing.

It is much easier to organize such production on the territory of existing enterprises and organizations. It's no secret that many production sites are now idle. And their territory has all the necessary environmental conclusions and approvals. It remains only to agree with the enterprise itself - it is much easier to agree on difficult issues with the landlord than with environmentalists, firefighters and other authorities.

Another important point. To prevent environmental pollution by such production, most likely, it will be necessary to purchase a special purification plant, which will cost the entrepreneur several times more than the production itself.

Ready-made ideas for your business

Also, according to experts, it is not advisable to build one small processing plant specializing in one type of product. It is necessary to cover the recycling of as many products as possible: glass, plastic, metal, rubber, paper, etc.

The project does not provide for many unforeseen expenses that will most likely arise in the process of preparation and full-fledged production activities. There will be problems with environmentalists, firefighters. For example, to store fuel oil in old tanks, one fire shield is not enough. This requires a range of safety measures, from hoses carrying fuel or gas to instructions for personnel.

And environmentalists, so they are completely jealous of landfills and processing plants. There is always something to complain about, and the cost of fulfilling all the requirements is more than one hundred thousand rubles.

Dmitry Kiro

Magazine "Svoe Delo"

1719 people are studying this business today.

For 30 days this business was interested in 411721 times.

Profitability calculator for this business

There are more than 1.1 billion cars in the world. The number of registered cars in Russia is about 46 million. This means that if trucks are added here, then about 5 billion tires run on the roads of the world. The number of tires in the world's landfills is not exactly known. In Russia, according to various estimates, from 30 to 45 million tires are thrown away per year. There is no need to talk about the harm that such waste causes to the environment.

The issue of recycling and disposal of car tires is acute all over the world.

There is not a single country in which this problem is considered solved. In our country, according to various sources, from 8 to 12% of old tires and conveyor belts are recycled. These figures show that tire recycling as a business has a good future.

However, once you decide to run a rubber recycling business, you must choose your recycling method carefully and be aware of all the pitfalls of such a business. Choosing a recycling method, and therefore the direction of your investment, is a very difficult task. Enterprises producing equipment for one or another processing method, naturally, praise their method and carefully hide its shortcomings. In this article, we will try to facilitate the task of choosing a processing method. Remember that there is no perfect method. All have flaws. Here are the main ways to recycle car tires:

reuse by applying a new tread (in this case, the tires still need to be recycled after reuse);
combustion for the purpose of obtaining thermal energy;
heating without air access or with limited air access (pyrolysis);
grinding to obtain crumb rubber, secondary metal and textile threads;
burial and use to strengthen the coastline, install fences, etc. This method is prohibited in most countries, including Russia. We will not consider it.

We do not consider in this article the application of a new tread on worn tires (“welding”). This is a method to extend the life of tires, not to recycle them. Let's take a closer look at other methods. When evaluating recycling methods, you should have a basic knowledge of the composition of the tire material.

Tire material composition

The main components of tires are cord (metal, textile or mixed), rubber, filler (soot), auxiliary materials (thermal stabilizers, anti-ozonizers, etc.), adhesives (contain polychlorinated hydrocarbons and some other materials in small quantities. Except for metal cord (and this is a steel wire coated with brass - an alloy of copper and zinc), then the composition of the tires includes: hydrocarbons (rubber, etc.), carbon (soot), silicon dioxide, sulfur (a vulcanizing agent in rubber and as part of other components), polychlorides (as part of adhesives) and some other components in small quantities.Contrary to popular belief about the presence of arsenic in the composition of tires, it is not there.Heavy metals are also absent (except for a small amount of copper and zinc on the surface of the metal cord). Lead is also not used in modern tires. All these components undergo changes during the processing of tires and form new substances, many of which are more dangerous than the original ones. Now let's look at the advantages and disadvantages of various tire recycling methods.

Burning tires to generate thermal energy

The method seems attractive. Therefore, it is worth talking about it in more detail.

Burning one ton of tires gives about the same amount of thermal energy as one ton of thermal coal.

What is the problem? First, tires cannot be burned in conventional thermal power plants. You need special equipment and preparation of raw materials. Secondly, when sulfur is burned, it forms a large amount of sulfur dioxide (sulphurous gas). This requires a special cleaning installation. The problem is solved, but the equipment is very expensive. Thirdly, polychlorides at insufficient combustion temperature form one of the most dangerous substances - dioxin. The available international experience shows that such a method has the right to life only when processing very large quantities (more than 100 tons) per day, requires huge investments and is profitable only in case of subsidies (financial support) from the state.

Read also: Lego brick: production and equipment

Tire pyrolysis

The process is heating the material to 400–500 degrees without access to oxygen (air). This produces pyrolysis gas, liquid hydrocarbon fraction, soot and steel cord waste. You can find an excellent product calculation. For example, from 1 ton of tires you can get 500 kg of liquid hydrocarbon fraction (fuel and even gasoline!), 200 kg of gas (used to heat the reactor and save fuel), 200 kg of carbon black and 100 kg of metal. What is the problem? Ask yourself the question, where does sulfur disappear if it contains up to 10% and silicon dioxide. Very simple. Most of the sulfur turns into hydrogen sulfide (the strongest poison, a substance of hazard class 1), which is contained in pyrolysis gases. Another part of the sulfur forms carbon disulfide and other compounds that go into the liquid fraction. And, finally, in the residue, which is bashfully called technical carbon, there are metal sulfides (mainly sodium and calcium). Where did the silicon dioxide disappear - in the remainder. The fate of polychlorides is even more complicated. Some of them pass into the residue, some form hydrogen chloride (not a gift!), And some form dioxins, which can be found in all products. This "carbon black" will not be used by any responsible consumer. You can't bury it either. Having recycled tires in this way, we will create a bunch of new problems. These problems are solved, but require large capital investments, which calls into question the profitability of this method without the help of the state.

Grinding tires in order to obtain crumb rubber

The essence of the method is very simple. Tires are shredded. In this case, three products are formed - metal, rubber crumb (we will consider the directions of its use below) and textile cord waste.

With such processing, there are practically no chemical changes (no new toxic waste is formed).

This is the main advantage of the method. What are the problems? It is very difficult to separate textile threads from crumb rubber and the textile material obtained in this way is practically a new waste. We will show below how to solve this problem. But at the initial stages it is better to deal with the processing of pure steel cord tires. This will significantly reduce capital costs. The key issues in building a mini tire recycling plant are the following issues.

Selecting a location for production. Construction or use of existing structures.
Selection, purchase and installation of equipment.
Obtaining a license for processing.
Formation of reliable channels for obtaining raw materials and marketing finished products.

Let's consider everything in order.

Production site and buildings

Even a mini tire recycling plant requires a fairly large site. Most of the production site will be occupied by a warehouse of raw materials (tires) and finished products. The tire recycling line occupies a fairly large area - 150–300 m2. This is best clarified after choosing the equipment. The height of the building (or hangar) is 5–6 meters. The production site should be sufficiently removed from the residential area. The minimum distance is 200-500 m. The best place is the industrial area. During the processing of tires, the material heats up quite strongly and releases volatile substances with a specific odor. Local ventilation is required. It is necessary to provide special absorption cartridges as part of the ventilation equipment. They are produced industrially.

Tire crumb recycling equipment

For processing tires into crumbs, the price of equipment is not prohibitive. However, the cost of a set of equipment of 10–15 million rubles should be considered minimal. The choice of equipment for processing tires into crumbs is quite wide. There are lines of Russian production and import. When choosing equipment, do not pay too much attention to brands.

Tire recycling line

If possible, visit an already existing production facility and hear all about the problems of this production facility. When buying equipment, it is better to focus on complete lines, however, some components can be used or purchased separately. Here is the minimum equipment list:

shredders (shredder, hydraulic shears, tape cutter);
separators (air and magnetic);
conveyors;
vibrating screens.

The growth of worn tires is increasing at a rapid pace. Any tire shop stores mountains of useless tires. They pollute the environment and take up a lot of space. There have been many ways to dispose of them for a long time. With the right approach, the tire recycling plant will pay back the investment in six months. Recycled rubber can be used to produce building materials and fuel. Such a business will make the atmosphere cleaner.

Enterprise Functions

The main purpose of the plant is to process recycled material and supply it to enterprises that manufacture rubber products.

The main goal of every businessman is to earn income. The low level of competition and cheap raw materials make this industry very profitable. The tire recycling business performs an important function - protecting the environment from toxic substances that are released during the combustion of rubber.

List of harmful emissions that are released into the environment when tires are burned in landfills:

For the enterprise to be useful both to the owner and nature, the right approach is required. Proper business management will bring a lot of money, and protecting the atmosphere from harmful emissions will save the planet's population from mutations and terrible diseases.

What is the job

For efficient production, it is necessary to adhere to certain principles of its work. the plant must be quite powerful so that labor productivity is maximized. But this is not enough. The entire work of the enterprise can be divided into 3 stages:

Search for suppliers of secondary raw materials, collection of rubber.
waste-free production technology.
Search for customers and sale of goods.

The material can be purchased from car dealerships, transport organizations and parks, at landfills. Also, private individuals can become suppliers of rubber tires. This requires the creation of stationary or mobile reception points.

As soon as the required amount of raw materials has been collected, it is time to process it. There are several process technologies. The final result depends on the method of disposal. The most common methods are:

Processing of rubber into crumbs.
Pyrolysis.

The last important stage in the work of the tire processing plant is the sale of products. When selling products, a supply contract is concluded with construction companies or wholesale buyers.

Business plan for production

Any entrepreneurship requires the preliminary development of a business plan. And the rubber processing plant is no exception.

The main stages of production organization:

As soon as all the documents are completed, you can start looking for a place for production. It is important that it be located outside residential areas. There are also requirements for the premises. It should be divided into three parts: for the storage of recycled material and finished products, and for the recycling process.

After that, employees are hired into the state. Such production does not require a large number of jobs. We need several specialists for installation, an accountant, a customer service manager. You can also hire a storekeeper and a driver. When the state is formed, the last step remains - buying up secondary raw materials and finding buyers. After the conclusion of contracts with suppliers, you can start the work of the enterprise.

Disposal in Russia

Tire recycling plants are not as common in Russia as compared to Europe. There are only 4 large industrial enterprises in the whole country. They provide processing of more than half of rubber products from the total number of recycled tires in all of Russia.

Among them are the following factories:

Despite such a large volume of processed raw materials, large factories do not operate at full capacity. This is because the collection of recycled material and the sale of finished products are poorly developed in Russia. The problem of tire recycling in the country remains open. After all, recycling plants are not enough.

Business development abroad

Things with the disposal of used tires abroad are much better than in Russia. There are many processing industries in Europe. They recycle about 100% of all used tires and get quality products from them. At the same time, it is prohibited by law to store tires at landfills or in services abroad.

The high level of recycling is due to the fact that all owners are responsible for the disposal of rubber tires. Entrepreneurs must report to suppliers for each stage of processing and production of raw materials. Also in Europe, the business of creating various materials from rubber is widespread. This allows you to make a big profit on the sale.

When starting your own business, it is worth taking the experience of foreign colleagues as a basis. It is possible to create waste-free production by reducing the number of fire hazardous landfills and warehouses with toxic waste, because in Russia there is a huge scale of such burials. The population is forced to breathe combustion products that poison the entire body.

Tire Recycling Plant is an enterprise that produces a large number of new materials and products from rubber waste. The operation of such plants ensures the protection of the environment from the negative consequences of storing tires in landfills. Starting a tire recycling business has economic and environmental benefits.

The purpose of the tire recycling plant is to produce recycled materials from waste for sale to enterprises engaged in the manufacture of new rubber products. Of course, the main goal of the leaders of such plants is to make a profit in a business with low competition and with the presence of a cheap raw material base. However, tire and tire companies also perform an extremely important environmental function, which is to prevent the negative impact on the natural environment of irrationally disposed of rubber waste. As evidence of the importance of creating rubber processing plants, a list of compounds that enter the environment during the burning of tires in landfills can serve.

When burning rubber products, the following is released:

phenanthrene;
naphthalene, which has a mutagenic effect;
biphenyl;
benzapyrene;
fluorene and a number of other carcinogenic substances belonging to I and II hazard classes.

Thus, the purpose of tire and tire recycling plants is to run a profitable business (with the right management) and protect our habitat to create a better life.

The principle of the plant

In order for a tire recycling plant to be profitable, a certain operating principle must be observed. An enterprise equipped with equipment should make full use of its production capacity. To this end, the plant manager needs to ensure a stable supply of rubber raw materials in sufficient quantities. Car services, landfills with household and industrial waste, motor transport enterprises, bus and trolleybus fleets can become sources of raw materials. In addition, old tires and tires can be taken from the public by organizing mobile or stationary waste collection points.

After the collection of raw materials, it is directly processed, on the methods of which the final product depends. The main directions of the enterprises: pyrolysis of rubber-containing products and processing of tires into crumbs.

The most important stage in the work of the plant is the proper organization of the sale of finished products. To do this, it is necessary to conclude supply contracts with wholesale buyers, construction and other enterprises.

Thus, the principle of operation of a tire recycling plant is to follow the following chain of basic actions:

Search for sources of raw materials, collection of tires and tires.
Processing of raw materials according to different areas of low-waste (or waste-free) technology.
Search for buyers of the received product and sales of products.

How to open your mini-factory

To open a mini tire recycling plant, you must first develop a business plan. Further, according to the plan, all stages of business organization are carried out.

Registration of an enterprise involves obtaining permits from the fire and sanitary and epidemiological services.

Important information! To open a business, an entrepreneur needs to obtain a license to carry out all stages of tire processing!

In addition, it is necessary to conclude contracts for the removal of generated waste and the provision of electricity to the enterprise.

After completing all the necessary documents, you can start looking for a room, which should be located outside the settlement, away from residential and recreational areas. The room should be divided into three main parts for the processing process, storage of raw materials and finished products.

The next stage is the purchase of equipment, the type of which depends on the direction of the business. So, for a mini-factory, you can purchase a pyrolysis complex or an automated line for processing tires into crumbs (for example, "ART-300").

After equipping the enterprise with equipment, it is necessary to form a staff of workers. A mini-factory does not need a large number of employees. It is necessary to hire several people to work on the installations, an accountant, a sales manager for finished products, sometimes a storekeeper and a driver to transport the received materials.

After the implementation of all the main stages described above, as well as the collection of raw materials and the conclusion of contracts with buyers of the final product, the mini-tire recycling plant can be put into operation.

Factories in Russia

Tire recycling plants in Russia are less common than in Europe. In our country, there are four large enterprises that ensure the recycling of more than 50% of rubber-containing products from the total number of tires processed in Russia:

The Volzhsky Tire Regeneration Plant (Volgograd Region) processes all types of tires supplied by 1,000 enterprises located in 33 regions of Russia. The plant specializes in the production of regenerated raw materials, which partially or completely replace rubber in the industry. The company also receives crumb rubber of various fractions, technical plates and other rubber products. At the Volzhsky plant, 40 thousand tons of rubber-containing waste can be processed every year.
At the Chekhov Regenerate Plant (Moscow Region), worn-out tires and tires are recycled in order to obtain regenerate, rubber technical products and crumbs. At the moment, in our country, the plant is the largest in its industry. The production capacity of the enterprise is approximately 50 thousand tons of waste processed per year.
The KST Ecology enterprise (Smolensk region) produces rubber powder and crumbs of various sizes from old tires. The plant monthly produces at least 650 tons of crumb rubber, which is used for the construction of sports facilities in Russia. The company is part of the Shinoekologiya association.
Tire Processing Plant No. 1 (Vladimir Region) also produces and sells crumb rubber.

Unfortunately, today the production capacities of these enterprises are not fully used. This is due, first of all, to a poorly developed system for collecting raw materials and selling finished products. In addition, the problem of tire recycling in our country lies in the insufficient number of processing plants themselves.

Video about one of the Russian plants, why it is important to recycle tires and what problems recyclers have in this area

How are things with factories abroad

As an example, consider the organization of tire recycling activities in European countries. Thus, in Europe, numerous processing plants dispose of almost 100% of all used tires, resulting in valuable technical products.

Note! In Europe, it is strictly forbidden to store car tires and tires in landfills.

The presence of a large number of recycling enterprises in European countries is associated with the model established there, the essence of which is that the manufacturers and importers of car tires themselves are responsible for their disposal. Therefore, tire manufacturers and importers have to create non-profit organizations that are fully responsible for all stages of tire recycling and recycling. In addition, the business of recycling tires and other rubber-containing products is well developed in Europe, the main purpose of which is to make a profit from the sale of the resulting materials and products.

Thus, the situation with processing plants abroad is much better than here. Having adopted the positive experience of foreign countries, it is possible in our country to create a system of non-waste recycling of tires and tires in order to reduce the area of landfills with fire hazardous rubber waste.

The following video is about the tire recycling process in Sweden and the equipment used in production

The scale of landfills with rubber waste in our country is enormous. In order to prevent the population from breathing carcinogenic gases released during tire burning, it is necessary to create new large enterprises and mini-factories for the processing of worn rubber products. European refineries can be a good example to follow in this regard.