Fruit processing equipment. Fruit Processing Equipment Further Fruit Processing
Fruit and vegetable products collected from the fields must be processed quickly enough. That is why it is so important to correctly choose high-quality equipment for processing fruits and vegetables. Our company is ready to help you in solving this difficult issue.
Primary fruit processing
So, first of all, after receiving the fruits, they should be weighed. If the products were delivered by road, this is usually done on truck scales. In this case, the weight of the empty machine is subtracted from the weight of the loaded machine. If the fruits were received simply in packaging (buckets, baskets or bags), weighing is carried out on ordinary scales.
The next stage is the cleaning of products from stones with the help of destoners, or stone picking machines. Strong vegetables are then washed with propeller washers. This vegetable processing equipment consists of a receiving washing tank, as well as a shower system, rotating brushes and an outfeed conveyor.
Heavy root crops are washed with the help of drum washing machines, consisting of rotating drums, in which the walls and wipe off all the dirt from the product. The same problem with tender fruits is solved using belt washing machines. Fruits and vegetables, passing along the belt, are sprayed with a significant pressure of sprayed water.
Further processing of fruits
Further movement of already washed products is carried out on belt conveyors and elevators. To remove the skin from some fruits (for example, from a tomato), they must be scalded. To do this, you need equipment for processing various vegetables called a blancher. In these machines, continuously moving, the products are quickly scalded by live steam along the way. As a result, the skin is removed spontaneously. There are rotary and linear blanchers.
Rotary abrasive machines are used to peel root crops. The product is passed through a specific drum with a surface perforated in a special way. Acting as a kind of grater, he removes the top layer from the fruit.
To obtain zucchini caviar, applesauce and similar products, you will need such equipment for accurate / delicate fruit processing. And in order to prepare tomato paste or puree without making the products too dark, the puree is evaporated in special vacuum-steam units. For cooking tomato paste also use autoclaves deaerators.
Vegetables for salads are cut on a variety of shredding machines. And for pasteurization of products packaged in jars, tunnel pasteurizers are used. This equipment for processing vegetables and fruits has a tunnel equipped with a conveyor, through which the processed products move. It is first heated by a showering system, then kept at the exact pasteurization temperature and finally cooled down.
Features of cooperation with our company
By purchasing equipment from us, you can be sure of the quality of equipment for processing fruits and vegetables. We sell the best and most reliable Italian appliances certified according to EU standards.
Our employees are engaged not only in installation, commissioning and adjustment works, but also provide a full range of warranty and post-warranty maintenance of devices.
If necessary, diagnostics and repair of failed units will be carried out. Masters also make an audit and help to purchase all the necessary spare parts.
We strive to strike the perfect balance between reasonable prices and high quality provided services. And the individual approach and professionalism acquired over the years of work help us to cope with the tasks.
: - representative of manufacturers and supplier of new equipment from Europe and Asia, and restored European (with a guarantee) equipment: lines for processing vegetables and fruits, individual machines and devices for agricultural enterprises, canning plants, producers of fruit juices and concentrates, jams, purees, compotes, sauces and ketchup, alcoholic and non-alcoholic drinks, oils. Supply contracts are executed directly or with the help of the Company "1 TOPMASH".
Company "1 TOPMASH", in order to reduce the time and cost of the Customer and taking into account its individual requirements, organizes the development of design documentation, training of the Customer's personnel, supply, logistics, customs clearance, installation and commissioning of equipment for the processing of vegetables and fruits, as well as packaging and packaging. Experience of specialists of manufacturing plants and the Company "1 TOPMASH", ensure the comprehensive implementation of projects for the processing of vegetables and fruits.
Supplied by the Company "1 TOPMASH"technological lines for the processing of vegetables and fruits, designed with a minimum fleet processing machines, and. This increases the profitability and competitiveness of our customers.
Company "1 TOPMASH" offers, in addition to the development of new projects, cost-effective and field-proven lines:
1. Vegetable processing lines:1.1. Green pea processing line 1.2.Root processing line 1.3 Potato processing line 1.4 Bean processing line 1.5.Tomato processing line 1.6 Food corn processing line 1.7. Vegetable processing line for pickled salads 1.8. Line for the production of pickled cucumbers, tomatoes, etc. 1.9.Aseptic filling line 1.10. Asparagus processing line |
2. Fruit processing lines:2.1. Cherry, cherry and raspberry processing line 2.2. Strawberry processing line 2.3. Line for the preparation of puree and concentrate from stone fruit and stoneless fruits 2.4. Jam production line 2.5.Apple and pear processing line 2.6. Line for the production of juices with pulp 2.7 Aseptic filling line |
Currently fruit and vegetable processing plants are becoming more and more profitable business: firstly, the consumer increasingly prefers semi-finished products or ready-made products, and secondly, Government program support for this industry, and thirdly, the profitability of production increases due to an increase in the range finished products, the use of various packaging, the possibility of processing substandard raw materials, the modernization of production lines and the improvement of technological processes.
Complex equipmentprocessing shopsvegetables and fruits may involve both the launch of a new enterprise and the modernization of an already functioning production. The main factors influencing the selection equipment- specialization of the workshop and its production capacity.
Workshop specialization options:
- primary processing (the result is a product washed and packaged or ready for further technological stages);
- secondary processing (cleaning, cutting and packaging of individual products or their mixtures in the form of salads);
- deep processing (cooking, freezing, drying, canning).
In low-capacity workshops (up to 500 kg/h), stand-alone machines are mainly used, and manual labor is widely used. For workshops of medium (500–1000 kg/h) and high (over 1000 kg/h) capacity, the use of semi-automatic and automatic lines with minimal use of human resources is typical.
Our company equips the following workshops:
- Shop for primary processing of vegetables and fruits(presale preparation). Organized to give the product best view and increasing its value; can be located at a vegetable store or a store. Dry cleaning, washing (optional - peeling and cutting) and packing of vegetables take place here.
- Kvasilno-salting shop. This workshop produces pickled, salted and soaked products: cabbage, cucumbers, tomatoes, Bell pepper, eggplant, apples and other vegetables and fruits.
- Workshop for the production of vegetable and fruit canned food. Carries out sorting, calibration, cleaning, washing and other operations for the preparation of raw materials, packaging products in cans, capping and sterilization of cans.
- Shop for the production of quick-frozen vegetables and fruits. In addition to equipment for primary processing, this workshop is equipped with continuous or intermittent quick freezers or chamber freezers with forced air circulation.
- Vegetable drying shop. This workshop produces dried fruits and vegetables that store well and do not take up much space.
Necessary equipment:
- receiving and loading equipment;
- sorting equipment;
- vegetable washing equipment;
- cleaning equipment;
- vegetable cutting machines;
- conveyors;
- thermal and refrigeration equipment;
- dosing and packaging equipment;
- equipment for canning, preparation of jams and purees.
Torgovy Design supplies not only individual machines, but also complete lines for the processing of vegetables and fruits. Whole range equipmentfor processing vegetables and fruits is characterized by high performance, reliability and durability, fully complying with safety requirements.
One of the areas of effective business is a mini-factory, focused on the production of vegetables, berries, fruits various kinds products that are always in demand. The zoned types of fruit and vegetable crops are most often processed. For example, from apples you can get healthy juice, puree, jam, dried fruits.
Production process
The process of processing specific types of fruits, as well as vegetables, includes several operations. A novice entrepreneur can choose only some of them or purchase a mini-factory capable of producing many different types products.
Washing of raw materials precedes all other stages of processing.
Drying. To obtain dried varieties, high-quality raw materials are selected. Some types of vegetables - carrots, potatoes, cabbage, green pea, beets are pre-blanched, so after drying they do not need cooking. Garlic, celery, parsley, onion, dill do not require blanching.
Sauerkraut, pickling tomatoes, cucumbers, urinating apples.
Fruit and berry puree is a pulp ground into a homogeneous mass without fruits and skins. The presence of seeds is allowed in puree from berries - cranberries, blackberries, blueberries, strawberries, currants, raspberries. The taste of the finished product should repeat the aroma of fresh fruits and berries and have an identical color. For example, apple puree has shades ranging from cream to light yellow.
Fruit jam is made from puree of cherries, peaches, apricots, plums. Apples, quince, dogwood, cherry plum are also used. Sometimes a mixture of fruits is taken in a certain proportion.
Jam is made from different types of fruits and berries - frozen, fresh, sulphated. AT technological process for cooking, sugar syrup is used, into which spicy additives can be added - cardamom, vanilla, cloves and others.
For candied fruits, fruit and berry raw materials are cooked long time in syrup, and then sprinkled with sugar or glazed. Fruits can be separated from the finished jam, which are dried for 12-18 hours in the temperature range of 40-60 ° C, after which they are sprinkled with sugar and dried again until cooked.
Canned vegetables, depending on the method of production, have different types.
Juices can be vegetable (from carrots, tomatoes, cabbage, beets). Fruit and berry juices are in demand - concentrated, natural, with sugar and blended or mixed juices. They are made with or without pulp (clarified, not clarified).
Fruit and berry preserves, depending on the production method, are represented by several types - pastes, sauces, compotes.
Another group of fruit and vegetable products is frozen fruits, which fully retain their properties. On the production lines individual vegetables are frozen - green beans, greens, green peas, sugar corn, cauliflower, tomatoes. Sets of a mixture of different vegetables are in demand, which are a complete dish.
Frozen fruits - pears, peaches, apples, cherries, apricots are available cut or whole. They can be frozen in sugar syrup filling, being a vitamin dessert. Berries are in demand - raspberries, cranberries, currants, strawberries and others.
Press for fruits, apples, grapes, tomatoes
Features compared to scale lines
Any mini-plant capable of processing a wide variety of berries, vegetables, herbs, fruits has a number of advantages that distinguish it from large plants.
Mobility. It is possible to produce a certain type of product in a small factory. This allows you to focus on the presence raw material base while promptly responding to changes in the consumption sector.
Stability. A constant supply of vegetables, fruits and other raw materials can be ensured by turning to small farms who find it difficult to sell their products.
Mini-factories, whose technological lines are equipped for targeted processing of apples, from which a wide range of vitamin products are obtained, begin to make profit most quickly.
Basic equipment
When planning production for the processing of certain varieties of fruits, herbs, berries, vegetables, it is advisable to pay attention to a mini-factory equipped with all the necessary units and mechanisms. There are multifunctional lines that require the purchase of many varieties of raw materials.
For a small production, you can consider equipment for implementing an apple processing business plan. Such plants make it possible to produce a variety of products from them, including juice, which will require the following equipment:
- bunkers for raw materials, from where apples are moved by a stream of water along the gutters into washing containers;
- sorting conveyor;
- a crusher in which fruits are crushed;
- press for squeezing primary opaque juice;
- an ultrafiltration unit, in which the juice for purification passes through finely porous membranes under pressure;
- vacuum evaporator, where steam is supplied simultaneously with the juice, heating it to evaporate the liquid with substances that provide a kind of apple flavor.
The result is a highly concentrated apple juice that resembles thick honey in consistency. At this stage, a control sample of juice is taken, which is placed in an oven and kept at a temperature of 36 ° C, in order to monitor the presence of harmful microorganisms. Before bottling, the water evaporated earlier is added to the juice. After passing the examination of the technical control sector, the product is ready for sale.
Such equipment can be used to make juice from available vegetables or fruits.
Business plan
Before launching a plant focused on the production of any products from vegetables, various fruits or berries, it is necessary to carefully study the sales market and decide on consumers. The second important step is the conclusion of contracts with suppliers of raw materials. When considering the production of apple juice, it is necessary to analyze the possibilities of obtaining apples from farms located nearby in order to reduce fare.
In the case of processing natural raw materials, it must be taken into account that the activity code corresponds to OKVED: 15.32 "Production of vegetable and fruit natural juices". It is advisable to choose an LLC as the legal form of incorporation, since small processing plants are quite serious business. For any manufactured products from vegetables and fruits, including apple juice, it is necessary to obtain quality certificates. For premises - production, storage, household, office, it will be necessary to coordinate with the supervisory authorities in order to obtain all the necessary permits.
An important point of the business plan will be drawing up staffing. It will require a technologist, an accountant, a forwarding driver and workers on the production lines - at least five people.
Production cost, payback
Any processing mini-factories capable of producing useful and sought-after products from vegetables, berries, fruits with minimal use of manual labor should be profitable. For this, capital expenditures are calculated. In the case of processing apples for juice, they will amount to the following approximate amount.
- equipment complex - 2500 thousand rubles.
Current monthly expenses, thousand rubles:
- sugar - 8;
- apples - 625;
- additives - 4;
- packaging materials - 32;
- wages with taxes - 217;
- utility costs, depreciation - 18;
- rent - 65;
- production needs, shop costs - 210.
The total cost of production will be 1179 thousand rubles.
With a monthly output of 35,000 liter packs, the income will be approximately equal to:
46 ∙ 35000 = 1610 thousand rubles.
1610 - 1179 = 431 thousand rubles.
Taking into account the 15% tax, net profit will be:
431 - 64.65 = 366.35 thousand rubles.
Payback:
2500 / 366.35 ≈ 7 months.
Video: Processing line for vegetables, fruits, berries
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