Recycling rubber into crumb business. Equipment for processing tires into crumbs. Requirements for production premises and warehouses

Every year, thousands of tires go to landfills and landfills, despite the fact that for an enterprising person they are a free resource from which crumb rubber can be produced.

If it was needed only once, you can buy it in the right amount from manufacturers.

But where can you get crumb rubber if you need it on an ongoing basis and in large quantities?

Consider purchasing your own tire recycling equipment.

However, not everyone can afford a full-fledged installation, and such an investment will not be profitable for everyone. The way out is to create equipment with your own hands, and use it to produce crumb rubber from tires at home.

Recycling small amounts of rubber at home

If you need very little raw materials, you can do without equipment at all.

This will require only scissors and a cutter.

The metal cord is first removed from the tire, then it is divided into strips and crushed into smaller fractions to the required size.

At this point, the process is considered complete.

Material for the design of paths, flower beds or a separate playground is ready to use.

But to get more raw materials or have an income from tire recycling at home, you need the right equipment.

Tire crusher construction

Three main methods of crumb production are used:

1. Tire crushing after cooling with liquid nitrogen to -190 degrees.
2. Obtaining crumbs on industrial equipment of a full cycle with the removal of the cord and subsequent grinding of rubber.
3. Recycling using universal crushers, which you can do yourself at home.

The first two methods require large investments. The third option is available to anyone who has the ability and desire to make a crusher at home.

The necessary units can be made independently in the workshop or at the production site - where there are metal-cutting machines (turning, milling) and welding machine for the manufacture of components.

If you cannot independently perform the machining of blanks and you have to order them according to your own drawings, the cost of tire processing machines will still be several times cheaper than similar purchased units.

The main component of the tire recycling line is a shredder (rubber grinder). Let us consider in more detail the purpose of the nodes of this machine.

Unit device

The machine consists of the following main units:

• electric motor 5 kW - 2 pcs;
• housing with disc shafts;
• lattice;
• worm gearbox - 2 pcs;
• shredder frame;
• loading bunker;
• guide tray;
• control cabinet.

Details of the installation are mounted on a powerful frame welded from channels.

Box with cutting discs

The main unit of the crusher for rubber is the body with milling rolls.

At the same time, the cutting knives are made of high-strength steel and heat-treated, which significantly reduces their wear. They practically do not require sharpening during operation.

The calculation of the openings of the box, shafts and cutting elements must be accurate, so it must be done by a specialist in this field (designer).

Grid for crumb calibration

In order to obtain a calibrated fraction of tire raw materials, shredders are equipped with a special grate, which is installed under the rolls.

Worm gear

The rotation of the shafts with disk cutters is carried out separately, directly from the worm gearboxes connected to the electric motors through couplings.

The gear ratio is selected from 25 to 35 so that the cutting is without sticking and at a sufficient speed.

Machine frame

The frame is welded from profile elements, ensures the reliability and stability of the unit during operation, as well as loading and unloading operations.

loading hopper

The tire recycling plant is equipped with a tire loading hopper and a chute for removing finished crumb rubber.

Thanks to its design, the hopper eliminates the formation of blockages from the raw materials and guarantees a directed movement of the mass towards the rotating rolls.

Tire cutter

The tire cutting and cord removal plant consists of a carrier frame and a stand.

On the carcass is a tire clamping mechanism that rotates with the tire during cutting. The engine speed is reduced due to the different diameter of the pulleys. There is a built-in wedge-shaped cutter on the stand, which is adjusted to a certain size by moving the quill.

How to grind tires?

The technological chain consists of several preparatory stages before producing the required fraction.

This procedure includes:

1. Inspection and removal of foreign objects from the tire cavity.
2. Cord cutting.
3. Cutting the tire into strips of 50-80 mm in size.
4. Grinding of raw materials by means of a shredder.
5. Separation and separation of metal from textile parts.
6. Calibration of crumbs into fractions using a vibrating sieve.

Equipment performance

The work of these two main units during the processing of tires is done in a semi-automatic mode.

For normal operation this line needs a room of about 150-200 sq. meters. This is due to the fact that you need a place for the location of not only equipment, but also for storing worn tires, finished tire products and metal waste.

The output of rubber crumb on this equipment per hour will be approximately 200-800 kg and up to 100 kg of scrap metal, 2-3 unskilled workers will be needed to service the machines.

In addition to tires, this equipment can process other rubber (conveyor belt, cameras, gas masks). The output is a crumb with sizes from 0.7 to 4 mm, while it is 65-85% of the total mass of raw materials.

Where to apply the obtained raw materials?

Rubber crumb can be:

The price of crumbs will depend mainly on the quality of raw materials, and secondarily on the fraction.

The most popular is the crumb, the fraction of which is 2-4 mm.

It's great for creating:

The popularity of such crumbs is due to the fact that the minimum amount of glue is used to glue these granules. A polyurethane binder is sometimes 5-8 times more expensive than crumbs.

Related videos

In this video you can see how to grind rubber and make crumbs at home.

Conclusion

Building a DIY tire crusher is a good idea for those who want to make their own rubber crumb but aren't ready to spend tens of thousands of dollars on equipment.

You can create a chopper with a carpentry workshop, as well as certain skills and materials, or use the services of people who specialize in this.

The crumb obtained at home can be used for your own needs or sold to enterprises and the public.

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Making rubber crumb with your own hands at home

IN last years the use of crumb rubber and materials made on its basis for decorating sites, organizing paths, and covering roofs of houses has become fashionable. You can also use crumb rubber to create waterproofing for building foundations. In order to use crumb rubber elements on your site, you can contact a company that professionally works with crumb rubber. However, working with this material is not so difficult. If desired, and if you have free time, crumb rubber can be made at home with your own hands.

What is rubber crumb made of?

There are two ways to go about solving this issue. Path number one relies on the transition of rubber to a brittle state at low temperatures. If at home it is possible to cool the source material for preparing crumbs to a temperature of -70 ... -80 degrees Celsius, then it will be possible to obtain crumbs from any type of source materials. However, solving this problem at home is not so easy.

Path number two is the competent selection of source material. As we know, crumbs can be obtained from tires and tubes from car wheels. But tires are very difficult to grind under normal conditions, and it is also difficult to extract the metal cord from them later. For this reason, to obtain crumb rubber at home, it is better to use old worn-out cameras as raw materials. This material can be easily cut with the help of improvised tools available in any home.

How to make crumb rubber at home?

On the initial stage it is necessary to prepare a sufficient amount of raw materials, i.e. old car cameras and the appropriate cutting tool. For the manufacture of a coating with an area of ​​​​one square meter and a thickness of 10 mm, about 8 kg of crumb rubber is needed. In the production of crumbs from old chambers, the loss of material by weight is minimal. Thus, it is necessary to prepare the source material at the rate of 8 kg of old cameras per 1 square meter of coverage.

To grind rubber, you can use ordinary scissors or an ax. If desired, you can build special guillotine shears. In extreme cases, you can organize the cutting of cameras with a fairly sharp knife.

Crumb production must be performed according to the following algorithm:

• Remove all metal elements from the old camera
• Cut the camera into thin strips
• Thin strips obtained in step 2 grind

rezinovaja-kroshka.ru

Tire recycling at home

Every motorist knows that the disposal of used tires is a serious problem. However, recycling tires at home has several options. Let's consider some of them.

Creativity

There are many examples of the creation of original sculptures from used tires, used to decorate the garden, or as an independent work of art. Garden variations can be embodied in the form of swans, garden vases, etc.

The "pattern" is extremely simple and understandable. And the created images are very similar to living prototypes.

There is also a more artistic attitude to rubber waste. From them, as from clay, the conceived sculpture is literally “molded”. You can, for example, sculpt a horse, and, moreover, such a hot one that will cause the approval of other venerable sculptors.

Pragmatic Approach

Yet for most, tire recycling at home involves the use of waste rubber for the benefit of home and his farms. There are several nuances here.

Firstly, you can use used tires for the home, as they are.

Secondly, it is possible to use in the household the product of their primary processing, obtained at small and large enterprises.

Thirdly, it is possible to organize a production within the framework of a private, home-based company, which is engaged in the actual primary processing of tires.

Using tires as an eternal material

Tires are known to be one of the finest building materials. Some craftsmen used tires from Belaz as a support, a foundation under a garden house. And prudent owners can use tires as elements:

• fence
• mini flower beds
• playground elements

Application of partially recycled rubber

Tire recycling is carried out in stages:

• cutting and crushing
• plasticization and exit to the final product

semi-finished product used for different types production, rubber crumb serves. You can make fuel out of it, or you can make tiles, moreover, both for asphalt and for roofing. It is also used for the production of shoes, sports ground surfaces, etc.

In the household, you can even use a crumb in the form of a semi-finished product - it is sprinkled with paths along the lawns. You can also use rubber roofing for your home.

Waste tire recycling

Tires are crushed - either in a state cooled to -70 ... -80 degrees, when the rubber becomes brittle, or at normal temperature - but with a more powerful tool. To obtain fuel, rubber is subjected to a pyrolysis operation.

This is an environmentally hazardous process. Equipment, space maintenance, organizing the collection of raw materials and finding buyers, attracting significant funds - all this is completely associated with a small "private shop" where tire recycling would be profitable.

Output

As part of a car enthusiast's household, recycling tires is quite difficult. To do this, you need to be a very big enthusiast. But maybe you will be lucky enough to find a unique way to use bad tires.



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technology for processing car tires, tires and other rubber, description and video of the manufacturing process

The service life of car tires is quite short, after which they must be replaced.

Disposal of worn-out tires is a big problem for the ecology of the whole world.

Every year the number of used cars increases by almost 10%.

Obviously tires need to be recycled.

In this article, we will consider the following questions:

• what is the technology for processing crumb tires;
• what equipment is used;
• where rubber crumb is used;
• Is it possible to make it yourself.

Tire recycling methods

Not only worn-out tires, but also any other used rubber products can serve as raw materials for rubber crumb production.

In practice, only two main methods are used to obtain crumb rubber from used tires:

• shock wave;
• mechanical.

Let's consider both methods separately.

shock wave

This technology for grinding car tires and other rubber waste into crumbs was invented relatively recently.

The processing process consists in cooling products to ultra-low temperatures, followed by crushing by a shock wave.

Cryogenic chambers are used for freezing, and the shock wave is formed by a special electrical device or by detonating a small amount of explosive.

This technology for recycling used car tires requires the installation of expensive equipment, which is economically viable only for large enterprises with large volumes of raw materials.

Mechanical

This is a classic technology for processing tires into crumb rubber, which, unlike the first, is used everywhere.

The essence of the process lies in the phased mechanical action on the raw material to obtain the required fraction of crumb rubber and by-products.

There are several methods for recycling tires by mechanical action:

• grinding at normal temperature;
• at high temperature;
• with cooling of raw materials;
• using the "ozone knife";
• by forcing raw materials with a powerful press through special dies.

The most popular method is conventional mechanical grinding at normal temperature.

This technology is classic and is great for organizing small enterprises for recycling used car tires.

Classic tire shredding technology

With the necessary equipment, this technology makes it possible to obtain crumb rubber of any fraction up to a dusty substance.

The whole tire recycling process can be divided into several stages, each of which uses a certain type of machine tools and mechanisms.

The main technological stages of crushing tires and the types of equipment used in each of them:

1. At the first stage of processing, tires are sorted by size, which is necessary to adjust the equipment for certain tire sizes. Crushing itself begins with cutting the side rings on a special punching machine.
2. The second stage of tire shredding takes place using hydraulic shears, mechanical cutters or guillotines, which are used to cut into strips and pieces of medium size.
3. The crushing process continues in a special shredder, where large pieces of rubber are crushed into small chips ranging in size from 2 to 10 square meters. cm, which arrive at the next technological operation.
4. At this stage, the final grinding of raw materials to the required fractions takes place. Rotary mills with square blades or other equipment capable of withstanding enormous mechanical loads are used.
5. After complete grinding of used tires, it is necessary to separate the resulting crumb rubber from by-products: chopped metal court and textile waste. For this, magnetic and air separators are used.
6. On the final stage The resulting rubber crumb is passed through a special vibrating sieve, where the separation into fractions takes place. The resulting material is packaged and sent for further processing.

This is the classical scheme of the technological process of crushing tires into crumbs at normal temperature with an approximate list of machines and mechanisms.

The number of processing stages can be reduced or increased depending on what equipment will be used and what kind of crumbs you need to get at the exit.

Transportation of raw materials from one technological operation to another can be carried out as in manual mode, as well as automatic.

If the movement of tires, pieces of rubber, chips and rubber crumb is carried out using belt and screw conveyors, then the whole complex of equipment for recycling old tires, in fact, becomes a production line.

For the organization of a small recycling workshop, the installation of an automatic line is the best solution.

What equipment is needed?

There are a lot of offers on the tire recycling equipment market.

Russian and foreign manufacturers offer both fully equipped lines and plants, as well as individual machines, devices and mechanisms. The price will depend on the type and performance of the unit.

Consider the minimum set of what is needed for recycling tires into crumbs.

Bead removal machine

This is the first unit in the entire technological chain of tire grinding. Its purpose is to remove the landing rings from the tire.

The principle of operation of bead removal machines is based on:

• cutting down;
• cutting;
• pulling out the landing rings.

Each of the methods does not have any advantages over the others.

Further processing of the removed rings is carried out on pressing machines, where the metal base is squeezed out and the remaining rubber is crushed in the general flow.

Tire shredders without bead

• shredders;
• tape cutters;
• hydraulic shears;
• roller milling devices;
• mills.

The production line may include several such devices:

1. Hydraulic shears and tape cutters cut tires into large pieces.
2. Shredders process them into smaller fragments.
3. Roller aggregates and mills bring the type of raw material to the required fraction.

Metal and textile separators

The magnetic separator removes the chopped remains of the metal court from the crumb rubber.

The principle of operation of this device is simple: a powerful electromagnet pulls metal waste from the mass of raw materials and sends them to a receiving hopper.

Removal of textile residues takes place in a cyclone-type air separator, where a powerful air stream simply blows light textile fluff into a receiving hopper.

Read more about textile and metal cord, as well as where it can be used with benefits, read here.

Vibrating screens for separating the product into fractions

Tire recycling complexes include at least two vibrating screens: coarse and fine cleaning.

On the first device, large, not completely processed, pieces of rubber are screened out, and on the second, the standard fraction of rubber crumb is separated.

A vibrating sieve is a device consisting of a table with holes corresponding to the crumb fraction to be separated, and a mechanism that vibrates the table at a certain frequency.

Conveyors and other mechanisms and devices

Tire recycling lines and plants include belt conveyors to move tires, pieces of rubber and crumb rubber from one process step to another.

Some manufacturers use screw conveyors in their lines to move and pack finished crumb rubber. In addition, automatic tire recycling lines are equipped with bunkers, security systems and process control.

All of the above equipment is equipped with automatic lines for processing old tires into crumb rubber.

The number of machines and mechanisms depends on the volume of production and the final type of product that needs to be obtained as a result of processing.

What can be made from the obtained granulate?

Crumb rubber itself, obtained by recycling old car tires, is an intermediate product. Raw materials, depending on their fraction, are used in the manufacture of the following products:

• floor coverings for indoors and outdoors;
• curbs, bumpers and speed bumps for road facilities;
• substrates and pads to protect goods during transportation;
• figures for playgrounds;
• building materials - waterproofing and noise-absorbing;
• dielectric products for the electrical industry;
• MBR - bitumen-rubber mastic.

Granulate is also added to asphalt mixtures, obtaining a strong and durable road surface.

From fine crumbs, it is possible to produce various rubber products by hot pressing, namely:

• bushings;
• videos;
• rubber shoes;
• many other goods.

In addition, it can serve as an additive in the manufacture of new tires, thereby reducing its cost.

The entrepreneur receives not only rubber crumb, but also grinding by-products: metal court and textiles, which are also liquid goods. They can be sold and get additional profit.

As you can see, there are great opportunities for the tire recycling business in terms of marketing products, because the need for it is very high in many industries.

Making crumbs from tires at home

Tire granulate can be easily purchased in online stores, building supermarkets or ordered directly from the manufacturer.

But for those who want to open their own small home business or just make a pavement for the paths in the garden with their own hands, the issue of self-production becomes relevant.

In this case, it makes no sense to purchase expensive equipment for the processing of tires.

There will be no problems with raw materials for the manufacture of rubber crumb at home. It is enough to walk around the neighbors, who will be happy to get used tires from the garage and get rid of them.

The simplest set of equipment and tools for grinding tires and other rubber products can be made by hand with minimal investment.

As mentioned above, rubber can be crushed mechanically or by freezing to a low temperature.

The latter option for the home is unacceptable, since it will be necessary to purchase an expensive low-temperature chamber to cool the raw materials.

For the home, the best solution would be mechanical cutting and grinding rubber to a crumb state. In a separate article, we described how to make equipment for these purposes.

Related videos

One of the manufacturers made an interesting and informative video about recycling tires into crumbs, we offer you to see the process with your own eyes:

Conclusion

Rubber crumb is a multifunctional material necessary for a person in many fields of activity. Its huge plus is that it can be made from old tires, thereby giving a second life to obsolete products.

Recycling rubber is easy, equipment for this purpose is available everywhere.

In contact with

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How do you think, how can you make money on some types of household waste, not counting, of course, services for its disposal? For example, on old, unnecessary car tires? It should be noted that there are really a lot of options.

Just like plastic bottles, tires can be used to make garden decorations (flower beds, animal figurines, swings, sculptures, and much more). In general, collecting (or buying up) and recycling car tires turned out to be a very profitable business, especially if you approach it with a certain amount of imagination and using various modern technologies.

Based on the fact that such a large amount of raw material remains unclaimed, it can be said that competition in this type of business is relatively small, even miserable. And finally, the most important thing is that the products obtained as a result of the processing of automobile tires are in high demand now, and will be in demand for at least another hundred years. So, if you wish, you can pass your established business to your grandchildren.

People have been thinking about recycling for a long time. worn tires from cars that increase by a huge amount every year. But no solution has been found. Of the total number of used tires, only a fifth is recycled. There are only recycling points for these old tires. By helping to improve the environment, you can earn extra money on this.

Worn-out car tires are quite valuable polymeric materials. A ton of used rubber contains about seven hundred kilograms of rubber, which can be reused, for example, as fuel, various rubber technical products and building materials.

At the same time, if such a ton of tires is burned, then two hundred and seventy kilograms of soot and four hundred and fifty kilograms of toxic emissions will violate the environment. It is unprofitable and very difficult to recycle tires economically on the scale of a large industry. But, according to manufacturers of mobile equipment for recycling, such production in a mini-enterprise can be a huge success and a good profit.

Such a small factory is a prefabricated equipment that covers an area of ​​about eighteen square meters, its height is ten meters. This equipment is capable of processing about five tons of consumables per day.

Moreover, the production area includes warehouses for worn materials (plastics and tires), an area for the preparation of raw materials (cutting tires into pieces), as well as a warehouse for finished materials such as liquid fuels, carbon black, and scrap metal storage.

What can be obtained from the old "rubber".

What is most surprising is that the process of recycling automotive rubber is itself a final process, leaving almost no waste behind. Let's see what you can get as a result of recycling old tires:

Rubber crumb, which is used in the production of various gaskets and seals (including for sanitary purposes), shoe soles, rubber mats, rubber roofing (you can find out about liquid rubber for roofing here), Novotek seamless coatings, as an additive to asphalt , filler for punching bags, and for many other purposes.

n24.by

Equipment for recycling tires and rubber to the plant: installation

The need to recycle used tires arose due to the rapid growth in the number of cars in most developed countries. The number of used tires is growing every year, so the problem of their disposal has become an acute problem for the authorities of the states. Tire recycling equipment is not cheap.

Special factories and enterprises for their processing are being built. They solve the environmental and economic problem associated with the disposal of obsolete car tires. This waste tire business is already growing by leaps and bounds today. First of all, this is facilitated by a large amount of inexpensive raw materials.

A tire processing plant is being built near the place of sale of the product obtained after processing, namely: rubber crumb, saw, steel cord, fuel oil. A tire recycling plant is a cost-effective solution to the problem. It is located at the place of accumulation of raw materials or near the plant, the production in need of recyclables. The main thing is that the tire recycling plant should be located at a distance of more than 300 meters from the located residential buildings.

The plant is equipped with special equipment for the production of crumb rubber. To open a business in this area, investments are needed, however, due to the small number of competitors and the demand for this raw material, all investments pay off in the near future.

Waste Tire Recycling Equipment

Equipment for rubber processing is a plant - a reactor. It is installed in a specially designated open area.

Medium tire shredding equipment has the following capacity:

• 2 tons of liquid fuel
• 1.5 tons of solid residue containing carbon
• 0.5 tons of steel cord
• 1 ton of gas

The volume of tires to be shredded is 5 tons per day. Processed products serve as raw materials for many types of production. The reactor itself operates using gas, which itself is capable of producing during the processing of used tires. The installation is low maintenance, it only needs two people for one shift. To work on such a plant, employees of the enterprise need to undergo special training and study the features of the process.

Tire recycling products include:

• Rubber granulate and crumbs. Rubber crumb comes in various fractions: 0.1 - 0.45 mm.
• Regenerate. Finely ground crumbs with improved quality. Dimensions: 0.6 - 10 mm.
• Chips. Size 2 - 5 cm. Represented by pieces of tires along with steel cord.
• Resinoplast. Used in the manufacture of soft roofs.
• Rezinopol. Represented by a floor polymeric covering.
• Bireplast. It is represented by a multi-layer waterproofing roll roofing material.
• Reisol. Represented by rubber with a waterproof adhesive layer of rubber.
• Fiber concrete. A mixture of crumb rubber and two types of cord: textile and metal.

Rubber processing technologies

Rubber recycling can be done in several ways. The choice of method ultimately determines appearance and demand for the resulting product. The paragraph will not deal with landfilling. Despite the fact that this option is the simplest, at the same time, the crumb plant causes the least harm to the environment.

There are four main recycling methods:

1. Crumb production - equipment for the recycling of tires into crumbs is considered the most rational, it can process several tons of tires per year and brings a stable income to the owner. But the technology is not perfect, it has a significant number of disadvantages, such as the need to select raw materials with the same composition to standardize the properties of the final product.
2. Pyrolysis is the decomposition of tires under the influence of high temperature. This method is extremely inconvenient because during this process a huge amount of toxins released into the atmosphere is released. Another obvious disadvantage of this method of disposal is economic unprofitability. Decomposition equipment is expensive and pays for itself in a significant amount of time.
3. Incineration - is the complete destruction of tires. The only benefit from such an action is the production of energy, however, such products do not act very well as fuel. This is due to the fact that during combustion a large amount of soot is formed, which over time makes the equipment (furnaces) unusable. Since rubber contains sulfur, when using this disposal method, the substance enters the atmosphere and, when interacting with water, sulfuric acid is formed.
4. Recovery is a process similar to recycling. This is the most promising and rational way. So, in the manufacture of one new tire, approximately 30 liters of crude oil are consumed, and only 5 are needed for restoration.

In recent years, business in this area has been gaining momentum, it is especially popular in European countries, since it is there that society takes environmental protection most seriously.

Another clear advantage that this business is famous for is the purchase of inexpensive equipment for processing tires into crumbs. You can organize a recycling plant with your own hands in any room, even in your own garage.

Tire crumb line

The tire recycling line produces crumb rubber for business, it is considered environmentally friendly due to the absence of emissions into the atmosphere or into the ground.

The line and all equipment must be made in accordance with the requirements of the Russian Federation, which were put forward for equipment of this type:

• The level of noise emitted.
• By the amount of harmful emissions.
• According to life safety.
• Accordingly, the safety of waste processing.

The whole line for processing tires into crumbs consists of sectors:

• Preparatory, which includes 2 machines: 1 - for removing bead wire, 2 - shears for cutting tires.
• Crusher, consisting of 1 - crushing chamber and 2 - return sifter.
• Crushing rollers, representing two drums that rotate at different speeds towards each other.
• Granulator that feeds the mixture from the feed funnel to the crushing zone.
• Vibrating table of a magnetic selector for uniform distribution of the mixture under the influence of vibration.
• Knife granulator, consisting of a body with knives, a shaft with knives, a mesh with a hole diameter of 4 mm.
• Vibrating table in the form of an inclined rectangular structure.
• Magnet for picking up fine wire residues.
• Textile separators for a high level of crumb removal from textiles present.
• Automatic packers filling bags with crumbs.

This is how the process of recycling tires into crumbs, which serves as a secondary raw material for further production, looks like. It is not difficult to organize this recycling business. This is due to the relative cheapness of equipment and fast payback periods. The main mission of this business is to protect the environment.

vtorothodi.ru

Recycling old tires at home

Recycling tires into crumbs at home and at the factory

It should be noted that this rubber waste is a flammable material, and if a huge number of tires ignite, they can pose a threat of poisoning to everyone nearby, since rubber, when burned, releases carcinogenic toxins, such as benzpyrene. Storage in landfills leads to the reproduction of rodents and insects, which are sources of dangerous infections. To avoid the deterioration of the environmental situation in Russia and abroad, proper disposal is required, namely waste processing.

Without constant processing, very soon it can come ecological crisis.

Recycling

Powder from waste of larger fractions is used in the production of composite roofing materials, rubber-bitumen mastic, waterproofing materials, and rubber coatings. From the metal cord, scrap metal is obtained, which is also found practical use Russian entrepreneurs.

Also, textiles and rubber are obtained from tires.

Recycling at home

According to one of the scenarios, the rubber should be cooled to a temperature of approximately -75 ° C. Agree, not everyone has such an opportunity. So let's use the traditional scenario:

• Take the cameras
• Remove all unnecessary elements from them
• Cut them into thin strips
• Grind those stripes

The rubber grinder in this case is an ax or scissors.

Mechanical processing method

The most professional way.

The technological line is a sequence of installed working devices, overcoming which the material becomes a finished product.

Processing into crumb rubber goes through three stages:

Today, there are a sufficient number of manufacturers of this equipment on the Russian market.

Chemical processing method

There is also an effective, but expensive physical and chemical method of processing tires into crumb rubber - cryogenic grinding of car tires. Crushing of rubber is carried out in a special cooling chamber at extremely low temperatures (up to - 120 ° C). A refrigerant (liquid nitrogen) is supplied to this chamber, cooling to ultra-low temperatures.

In conditions of strong cooling, the rubber acquires a glassy state. Crushing of rubber occurs when struck with a special hammer.

After grinding, textiles and metal are removed from crumb rubber.

Recycling of car tires to obtain crumb rubber is carried out in several stages: Note that rubber processing can be both in crumb and in diesel fuel. But the latter option requires serious material investments. This process consists of sorting and subsequent grinding of tires, and then the selected and prepared material is loaded into a special reactor, which is extracted from recycled materials at high temperatures fuel.

Utilization and recycling of car tires

Let's see what can be obtained as a result of recycling old tires: crumb rubber, which is used in the production of various gaskets and seals (including for sanitary purposes), shoe soles, rubber mats, rubber roofing (you can learn about liquid rubber for roofing here) , Novotek seamless coatings, as an additive in asphalt, a filler for punching bags, and for many other purposes.

Business Idea: Tire Recycling

Its waste is released into the environment.

This is not a good solution, but the emission resembles the exhaust gases of a truck.

As for the remaining mass, it passes through a magnetic separator, in simple words, it is sifted through a sieve. Metal elements are screened out and sent to the warehouse.

Fuel oil is transported by a conveyor to tanks, in which the fuel will be stored until shipment.

Tire recycling: step-by-step opening of production

Therefore, the choice is obvious: it is better to recycle used tires and get paid for it than just burn them, causing harm to the environment.

Based on the chosen method of tire recycling, different products can be obtained: Let us consider the process of tire recycling using the example of crumb rubber production, which has a wide range of applications. So, the process consists of the following steps: In the future, the resulting crumb can be converted into fuel / gas / fuel oil.

Recycling dangerous species waste is very relevant for the Russian Federation. Every year, a huge amount of tons of garbage, in which waste of any class can be found, accumulates in an ordinary landfill or in a place that is absolutely not intended for its storage or disposal. Thus, the total number of tires that have worked their lives is approximately 1 million tons annually.

Few processing companies centralized system there is no collection and processing, and according to the results of the year, almost every region can boast of 50 tons of worn rubber.

Market and competition analysis

In Russia, the bulk of used tires are not only not repaired, but also not recycled. On the territory of many Russian cities there is not even a specially designated place that could be used for temporary or permanent storage of these wastes. Therefore, most worn tires simply end up on the side of a suburban road or in the area adjacent to it.

An analysis of the situation allows us to conclude that in the future there will be an aggravation of the problem, because the number of road transport is constantly growing, which in turn causes a significant increase in the amount of waste rubber.

So far, Russia has not yet established a harmonized tire recycling system. Many believe that the reason for this lies in the imperfection of the existing legislation.

This business is a very promising investment, since in almost every region this market segment is free. But not every planned project is implemented, since a good liquid European processing line is very expensive - more than 4 million rubles.

Production plan

Tire recycling largely depends on the following parameters:

• her speed;
• line efficiency (or energy consumption level);
• quality of final products;
• environmental safety of equipment.

Processing can be carried out with positive and negative temperature using one of the following grinding methods − explosion, abrasion, compression or cutting. For clarity, we can compare the classical mechanical method and technology that uses shock-wave grinding of rubber.

The use of mechanical technology involves the sequential implementation of the following steps:

1. Cutting the bead ring with a special machine.
2. Cutting tires into several large pieces - no more than 10 square meters. cm.
3. Their further crushing to a fraction is 0.5-1 mm.
4. Cleaning of steel cord through the use of magnetic separation.
5. Grinding crumbs to a predetermined size.

The method of explosion circulation technology implies that the tires will be crushed with the help of an explosion. Waste tires are placed in a closed ring system in which a circulating flow was previously formed. In this case, free tension is first applied until the destruction of their peripheral layer occurs.

The equipment required for the process directly depends on the production option, the required quantity and type of raw materials produced. Thus, the final product can be crumb rubber, textile fiber that can be reused for the manufacture of car tires, and metal cord. If you have enough finances, you can buy one or another modification that upgrades existing equipment.

If there are good productive conditions, then the payback of the processing line comes on average in 0.5-1 year. And when the amount of net profit will be sufficiently high, it will be possible to think about the construction of an entire enterprise, the activity of which will be based on the production of not only raw materials, but also finished products. For example, tires are suitable for the manufacture of fuel, fuels and lubricants, and one or another rubber product can be made from crumbs.

It is not worth saving on equipment, as in this case the company may face low profitability. So, manufacturing process may be reduced by half due to long service.

The next important step is the selection of the necessary production premises. Size is a fundamental parameter for this type of business. In addition, there are a number of criteria on the basis of which you need to compare all available real options and choose the right one. So, the production site should:

• be sufficient to accommodate the equipment;
• have storage and other auxiliary premises;
• have a place for carrying out unloading and loading work;
• assume the possibility of connecting to a power line;
• have an established water supply system;
• have a convenient entrance;
• be sufficiently remote from residential buildings (at least 300 meters).

A suitable place for such a business is most likely to be found in a suburban industrial area. By the way, this will help to save a lot on rent.

You can clearly see the production technology in the following video:

Where to get material?

Based on statistical data, we can safely say that there should be no problems with raw materials over the next 10-15 years.

Its main suppliers are a number of large and medium-sized enterprises with a large number of road transport on their balance sheets: a carrier company, a car enterprise, industrial production, a car fleet, a tire fitting center, a solid waste landfill, etc. Used tires are accepted for recycling for a fee - from 1500 to 5000 rubles. for 1 ton. The cost is influenced by factors such as the type of rubber, its availability, region, etc.

Financial plan

A rubber processing line, consisting of a guillotine for cutting truck tires, a loading belt conveyor, a system of primary shredders, a transport fan, a crushing complex and other necessary components, will cost a businessman about 3-4 million rubles.

In addition, you will have to spend:

• for scales - about 20 thousand rubles;
• for a bag sewing machine - 10 thousand rubles;
• for packaging - 20 thousand rubles;
• on the vehicle for delivery;
• for equipment adjustment - approximately 150 thousand rubles;
• for oil, keys and other related products- about 30 thousand rubles;
• for renting premises - about 180 thousand rubles. annually.

Current expenses usually include:

• salaries to employees: 50 thousand rubles. (5 workers) and 60 thousand rubles. (3 specialists involved in the search for raw materials and sales of products);
• payment utilities- 40 thousand rubles;
• taxes and contributions - about 100 thousand rubles.

organizational plan

With the start of collecting the necessary documents, it will become clear to the entrepreneur that the main organizational point is to obtain a license that allows you to engage in waste processing. To resolve this issue, you need to contact the local administration and regulatory authorities.

In addition, you need to register the company with the tax office. No less important institutions are the fire and sanitary services - they will also have to be contacted for a number of permits. And the last moment is the signing of a contract for the supply of electrical energy, which requires a preliminary calculation of power.

The whole process of opening an enterprise can be clearly seen in the following table:

No. p / p	Stage name	Implementation period
1	Business plan development	January 2016
2	Passage of the official registration procedure	February 2016
3	Obtaining a license for waste processing	March-June 2016
4	Finding a suitable room	June 2016
5	Purchase of a tire recycling line	July 2016
6	Search for possible distribution channels and signing contracts for the supply of raw materials	August 2016
7	Start of activity	August 2016

Sales channels

One of the options for the finished product is crumb rubber, which can be used to make tiles and any other coating that includes this component in the composition.

Therefore, distribution channels should be looked for among:

• organizations whose activities are related to construction;
• manufacturers of sports coverage;
• factories practicing the manufacture of pavement;
• oil companies servicing companies.

A special direction for promoting the product is the administration of the city and regional level. Currently, budgets of various levels include a number of programs aimed at the development of sports - and crumb rubber is often used in the construction of a sports facility.

Risk Analysis

The full production cycle begins from the moment the raw materials were supplied, continues with the operation of the equipment, and ends with the sale of the finished product. In this case, the following risks may be observed:

• Technological equipment failed. This risk can be minimized through stable maintenance of the line, raising the qualification level of employees serving it, following the recommendations for the operation of the line, and timely replacement of worn out consumables.
• Failure related to the supply of raw materials. You can avoid unpleasant consequences by signing long-term contracts for the supply of raw materials. The tire collection system should be built in parallel with the search for a suitable line.
• Finished product stagnation due to marketing difficulties. This risk can be minimized, for example, by a long-term fixed contract with a company that needs regular supplies of crumb rubber. In addition, it is worth trying to work out a channel for its distribution to a nearby region or establish long-term contact with the manufacturer of the corresponding product. Another option is to participate in a tender for the supply of material for the construction of a sports facility or playground.
• Product damage during storage. Rubber crumb is not required special conditions for storage, all she needs is a polypropylene bag and a cold storage room. The only thing she is really afraid of is moisture.

There are more and more cars on our roads, which means that the number of used tires is growing. The question arises of what to do with them, how to dispose of them? Many simply quietly throw away their used tires, but this only leads to the appearance of spontaneous landfills. But on this garbage you can make money. Let's learn how to open a tire recycling plant.

Beneficial trash

Why is tire recycling so beneficial? This category of waste contains polymers, which are widely used in a variety of industries.

Tire recycling products are used to make new tires. Rubber crumb is used in decor, as a waterproofing material in construction.

It is used in the design of treadmills, the arrangement of children's and sports grounds.

Deep pyrolysis processing of rubber makes it possible to obtain fuel oil at the output.

In addition, you will not have problems with raw materials. Owners of used tires will gladly take the opportunity to get rid of annoying garbage. Often you don’t even have to pay for rubber junk, you just have to offer tire pickup.

In addition to cooperation with individuals, you may well conclude cooperation agreements with companies that buy up obsolete cars for scrap. Yes, and agricultural enterprises always have a lot of unusable tires from equipment.

It often makes sense to seek support from local authorities. So you will speed up the issue of obtaining a license.

Tire recycling license

Since your activity will be related to hazardous waste, then you will have to get a license to work with them. Passing an examination confirming the safety of your production will cost you certain financial costs.

So that you do not have problems with sanitary inspection, do not ignore the requirements of environmentalists about the need to install appropriate filters. They, as a rule, come complete with a technological line.

And also strictly observe the remoteness of your enterprise from any residential settlements. Whether it is a small village or a densely populated residential sector, the tire recycling plant must be located at a distance of at least three hundred (four hundred) meters from them.

What documents are needed to start

Before opening a tire recycling plant, register your business and register with the tax office.

Settle the issue with firefighters in advance. You need to get permission from them. It will also be needed from the sanitary inspection.

In addition, take care to conclude an agreement with energy suppliers.

We are looking for a room

A tire recycling facility cannot fit into a tiny space. You will need serious space. Approximately 500 square meters are needed to accommodate the equipment. And yet it is necessary to allocate space for the warehouse of raw materials and finished products.

And remember about the required distance to residential buildings. All these indicators should reflect your business plan. Tire recycling should not cause outrage among your unwitting neighbors. Complaints from the public may well lead to the closure of your plant.

Under such parameters, a site located outside the city in an industrial zone is best suited. Finding free land within the suburbs is difficult, so focus on the buildings of the former factory workshops. Now it is not difficult to find a non-working industrial enterprise. Then it's up to the small thing - you need to conclude a lease agreement.

When renting a room, check the proximity of electrical networks and the possibility of connecting to them. Access roads are required.

What is recycling

Tire recycling technology consists of several stages:

• bead rings are removed from the tires on a special stand;
• remove the cord;
• the tire is divided into pieces;
• the resulting parts are crushed to obtain fractions of 3 or 4 millimeters;
• metal inclusions of the cord are removed from the mass using magnetic separation;
• fractions are ground to a state of powder, in which the particles do not exceed one millimeter.

Now a little more. Assembled tires are first placed in the warehouse. After that, they go to the initial screening. Line employees find out if there are metal parts (rims, rings) in the tires. They remove anything that might interfere with the initial cutting of tires.

The crushed raw material enters the reactor hopper. The decomposition process starts in the reactor, and at the output you get a carbonaceous sediment, gas, liquid fuel fraction. The gas is returned to the reactor to keep it running, and the residues, which are surplus, are simply discharged to the outside. Since they contain harmful substances, it is necessary to install filters.

It is necessary to distinguish between the mechanical method of disposal and pyrolysis.

The result of the first is to obtain crumb rubber, granules, chips. In the second case, the product of processing becomes fuel oil, which is close in characteristics to furnace oil.

Turn tires into oil

Pyrolysis tire recycling has already been mentioned above. The liquid fuel fraction, which is formed as a result of the decomposition of rubber powder in the reactor, is pyrolysis oil. About 40 percent of this substance can be driven out of one and a half tons of raw materials.

But only after the refinement stage, the oily liquid will turn into fuel oil. It is bought for the needs of private homeowners and industrial enterprises.

We equip production

Tire recycling equipment is usually supplied by technological lines. They are already equipped with all the necessary installations and units. At the same time, you need to understand whether you will be focused solely on the mechanical utilization of raw materials. Or your plans include the production of fuel oil. Although usually the owners of mini-factories to increase profits prefer to do both.

So, tire recycling equipment includes:

• hydraulic shears;
• air separator;
• eraser;
• tape cutter;
• ring cutter;
• squeezer;
• chip cutter.

A reactor is needed to start the decomposition process. And for storing pyrolysis liquid - a tank.

When choosing plants for your plant, keep the safety of your production in mind. Additionally, install cleaning units, install filters. To save resources, select lines with low power consumption.

Before opening a tire recycling plant, check with the equipment supplier for the service conditions of the plant. The cost of the line is very high, so do not skimp on quality staff training.

Recruiting employees

For the uninterrupted operation of the installation, a huge staff of workers is not needed. Two technicians can handle it quite well. Two more are needed for the second shift. We have four people in total.

For the functioning of the office, an accountant, a sales manager, and a purchaser of raw materials are needed. Sometimes the rate of the storekeeper does not hurt.

Staff salaries are included in the business plan. Tire recycling is unthinkable without freight transport. Therefore, either hire drivers with trucks under a contract, or maintain a transport department.

Recruitment is best entrusted to recruitment agencies, taking over the conduct of the final interview. As mentioned above, you will most likely need to train recruited employees. A company that manufactures equipment for recycling plants can help you with this. They usually have introductory programs.

Sometimes managers of enterprises invite employees who previously worked at similar enterprises to their place.

Profitability

It is necessary to calculate expenses and incomes in advance, at the stage when you are preparing a business plan. Tire recycling is expensive. The cost of the equipment will rise to you in a round sum. Even the most budget installations cost over a million. And this is without taking into account the delivery of the complex. It is unlikely that it will be possible to do without attracting investments.

In addition, without the presence of treatment units, you will not be signed permits. This is another significant expense.

Rent, electricity consumption, employees' salaries will “eat up” a certain amount every month.

So does it make sense to recycle?

Let's count the pros now. Raw materials you get almost free of charge. And in some cases, businesses will even pay you to get rid of old tires.

In addition, the resulting product, whether polymer powder or fuel oil, is sold at a high cost. The main thing is to find outlets. So your business will pay off and start generating a steady income.

Recycling tires into crumb rubber solves the global environmental problem of pollution and becomes a promising line of business not only abroad, but also in Russia. Low level competition in this niche serves as an additional incentive for an entrepreneur interested in recycling.

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How are old tires recycled?

Used tires can be disposed of in the following ways:

• electromechanical grinding with the use of cutting equipment;
• changing the chemical structure to obtain liquid products.

Features of electromechanical grinding:

• frequent downtime of equipment due to repair and replacement of cutting elements;
• significant costs for the entire process and, as a result, too high cost of raw materials at the output.

Features of chemical disposal:

• the rubber component is not retained in the tire, which reduces the cost of the final product;
• low production efficiency.

It can be concluded that at present both methods are not technologically perfect and require modernization.

Tire recycling technologies

Currently, there are 4 main tire recycling technologies:

• pyrolysis;
• burning;
• recovery;
• tire recycling.

Pyrolysis

Pyrolysis is a change in the formula and properties of the source material with the splitting of its constituents. The end products of pyrolysis are suitable for fuels and lubricants.

The technology process is the heating of the tire without oxygen access.

From 1 ton of tires you can get:

• 400 kg of liquid hydrocarbon fraction;
• 250 kg of carbon;
• 150 kg of metal.

In a number of countries, pyrolysis as a method of tire recycling is prohibited and is recognized as environmentally unsafe at the legislative level. This is due to the fact that in the process of heating the strongest poisons arise.

Namely:

• hydrogen sulfide;
• carbon disulfide;
• hydrogen chloride and dioxins.

Despite the fact that the industry is undergoing changes and may begin to gain momentum in the future, today, due to high toxicity, this method is not common. It requires large investments in modern equipment that meets all environmental standards. Which calls into question the profitability of production.

Burning

Burning one ton of tires gives about the same amount of thermal energy as one ton of thermal coal.

However, when burned, sulfur, which is part of the rubber, forms a large amount of sulfur dioxide, which requires the installation of special filters in the equipment. In addition, burning 4,000 tires requires the amount of air consumed by a small city in a month.

Recovery

When recovering, oil costs are reduced by 6 times, which indicates the rationality and efficiency of the method. This is a new generation in tire recycling.

Tire factories are the leaders among tire retreading companies. For example, the Marangoni company (Italy), in addition to the production of tires for cars and buses, produces products for both retreading and recycling tires without waste.

Tire retreading technologies:

• hot vulcanization;
• cold vulcanization;
• cutting.

An example of a tire retreading process using cold vulcanization:

• visual inspection and screening of tires with visible defects;
• tire pressure test;
• eat the remnants of the old tread;
• preparing the frame for processing with glue and applying substances that activate the vulcanization process;
• laying the wheel in shells called envelops;
• feeding into the autoclave;
• tire pressure test and wheel reshaping.

In Russia, cold vulcanization technology is used by:

• LLC "Sky", a dealer of the German company Vergolst in the North-West region;
• Chekhov Tire Restoration Plant;
• LLC "Sovtransavto-Bryansk", working on the technology of the American company Bandag; RTI plant (Kopeysk).

Tire recycling

Due to the fact that the most rational and environmentally friendly method of disposal is the recycling of tires into crumbs, the business plan will be based on this method.

Rubber crumb is crushed rubber with fractions of different sizes and shapes. Crumbs from rubber products are characterized by the preservation of their molecular structure and elastomeric properties inherent in the original material.

Scopes of a crumb depending on the size of fractions:

• small chips are used in the production of new car tires;
• medium crumb is used in the form of a sorbent and in the modification of bitumen;
• coarse crumb is used for the manufacture of coatings for various purposes.

The technology for the production of rubber crumb from tires includes the following steps:

• identification of tire damage and elimination of unusable parts;
• cutting into parts;
• sorting from metal components and shredding;
• abrasion into crumbs on an impact crusher;
• separation;
• cleaning crumb rubber on a vibrating sieve;
• appropriate packaging and transportation.

The video shows the technological process of recycling old car tires into crumbs. From channel
Peasant.

Relevance of the service

The timeliness and necessity of this business is due to the presence of an unfavorable environmental situation in the country and the world. Every year, according to data provided by the UN, more than 25 million tons of waste tires are generated. This is due to the growth in the number of cars and the insufficiently developed infrastructure for their collection and disposal.

This situation is a global problem and greatly worsens the ecological situation on the planet. In addition, with unauthorized burning, car tires cause irreparable harm to the environment.

The relevance of organizing an enterprise that will process tires into crumbs, in terms of economic efficiency can be explained by several factors.

Namely:

• no need to inject large funds into the purchase of raw materials;
• it is possible to receive support from the municipality for the provision of raw materials and subsidies;
• high demand for crumbs from large commercial construction organizations.

Description and analysis of the market

An analysis of the pan-European processing market indicates its annual growth. If in the 90s only 5% of used tires were crushed, then by 2010 this percentage was already more than 30%. In addition, the niche is actively moving towards the use of automated technologies.

Today, the level of utilization is distributed as follows:

• 50% of retired tires are burned for energy;
• 30% is processed to crumbs;
• 11% is buried;
• 9% of tires are retread for recycling.

According to the foreign magazine EUROPEAN RUBBER, the EU Council has prepared recommendations for member states on volunteer initiatives to develop technologies for the recycling and use of used tires.

Some of the fundamental goals of such initiatives are:

• increasing the level of recycling from thirty percent to one hundred;
• lowering the level of their burial to zero.

About 1.1 million tons of tires are processed annually in Russia. Over the previous 5 years, this figure has grown by 25%, which currently accounts for only 10% of the total.

The volume of the market is increasing due to the growing demand for crumb rubber, which is used for various products.

Rubber crumb is suitable for the manufacture of:

• seamless floor covering;
• tiles and roll materials;
• asphalt and other road elements;
• coatings for running tracks and sidewalks;
• rubber products.

Competitive advantages

The degree of competition in the tire recycling business can be assessed as low. However, it is worth defining in this niche competitive advantages enterprises.

The main benefits can be:

• use of high-tech production line;
• the possibility of processing tires with any type of cord;
• thorough purification of the final product from by-products;
• free disposal of raw materials and pickup from large sites;
• full cycle production: from tire recycling to the manufacture of finished products using crumb rubber.

Advertising campaign

Recycling old tires is a narrowly focused business that does not require mass promotion and large investments in advertising.

Main promotion tools:

• creation and promotion of the company's website;
• the appearance of information about activities in specialized business magazines;
• cooperation with environmental organizations.

Step-by-step instructions for opening a company

Stages of opening a second-hand tire recycling plant:

1. Niche analysis and competitor research.
2. Selection of premises in accordance with sanitary-epidemiological and fire regulations.
3. Purchase and installation of equipment.
4. Registration of activities in government bodies and obtaining permits.
5. Personnel selection.
6. Marketing policy development - marketing research and customer search.
7. Development of an advertising strategy based on benefits.

Paperwork

When registering, an entrepreneur can choose the form of an individual entrepreneur or LLC. IP assumes lower costs for registration and subsequent reporting. An LLC is established if the company plans to attract investments and organize global activities, including in foreign markets.

Rubber crumb belongs to the IV class of danger.

According to Article 5 of the Federal Law Federal Law 89 dated 06/24/1998 "On Production and Consumption Waste", the collection, disposal, transportation of waste of I-IV hazard class is one of the licensed activities. The licensing authority is federal Service on supervision in the field of nature management.

Before registering and submitting documents for licensing, you must have:

• production room;
• industrial site with a sanitary zone;
• processing equipment line;
• permission from Rospotrebnadzor and fire inspection.

To obtain a license, you must provide the following documents:

• copies of statutory documents certified by a notary;
• list of services provided;
• copies of documents on the right of ownership or lease of premises and equipment;
• conclusion of ecological expertise;
• documents on the presence of production control;
• confirmation of payment of state duty.

Room search

Requirements for the production room:

• remoteness from urban and residential buildings;
• an area of ​​at least 80 sq. meters;
• the presence of an adjacent territory for the storage of raw materials;
• compliance with established SanPiN and fire safety standards;
• compliance with safety regulations in the premises.

When planning a room, it is necessary to organize zones:

• production: to accommodate equipment;
• warehouse: for placing raw materials and storing the finished product.

For storing old tires and tires, an unheated outdoor hangar or a fenced area with the possibility of unloading recyclables is suitable.

Equipment and raw materials

The business plan considers the acquisition of a full-cycle line for processing tires into crumbs with a total cost of 2,100,000 rubles.

The line includes:

• bead cutting machine;
• a device that removes the landing rings;
• shredder;
• roller apparatus, mill;
• vibrating table and screening unit;
• magnetic separator for metal fraction extraction;
• cyclone for extracting textile material;
• switching device;
• conveyors.

It is important to take into account that complex installations may not correspond to the specified performance, and hence the payback period.

Equipment for processing can be both domestic and foreign production.

Characteristic:

• installations from Europe have proven to be reliable and efficient, but are very expensive;
• Chinese equipment has low cost, but also low productivity;
• The Russian manufacturer is currently showing itself as a supplier with best quality at an acceptable cost.

Establishing a system for collecting raw materials becomes the main task of the entrepreneur. Currently, we can talk about an undeveloped infrastructure for receiving raw materials. At the same time, there are a sufficient number of development channels in this direction.

Channels for the collection of raw materials can be:

• motor transport enterprises;
• landfills;
• tire services;
• private car owners.

It is possible to organize both a free reception at stationary and mobile points, and in some cases to do it for a small fee: from 50-100 rubles. for the wheel. This will help to recoup the transport costs of the enterprise.

Bead cutting machine Transporter Shredder Magnetic separator

Staff

Employees of the enterprise must have special training for working with waste, confirmed by a certificate or certificate. In addition, highly qualified adjusters and installers of equipment must have.

Tire crumb rubber production staff includes:

Position	Number of people	Salary, rub.	Monthly payment fund, rub.
Master	1	35 000	35000
production line worker	2	20 000	40000
Equipment adjuster	1	25 000	25000
Raw material receiver	1	15 000	15000
Sales Representative	1	25 000	25000
Total	6		140000

Sales of finished products

Organization and establishment of a marketing policy is one of the most important stages in the preparation of a business plan. It must be thought out in advance.

Sales channels can be:

• builders and construction contractors;
• large factories for the manufacture of rubber products;
• manufacturers of building materials for residential and commercial properties;
• manufacturers of new car tires.

A good tool for expanding sales is participation in specialized exhibitions, where personal meetings and acquaintances with potential buyers are possible.

Financial plan

The idea of ​​organizing a recycling business must be economically calculated in advance.

The main investments at the stage of production start:

Recurring expenses

The monthly expenses of the enterprise involve the following items of expenditure:

Income

The income of the enterprise will be calculated in accordance with the capacity of the equipment.

The production line has a capacity of 3200 kg per day and provides about 60 tons of raw materials per month. The company's income comes from the sale of crumb rubber and additional products obtained in the process of processing.

Calendar plan

The calendar plan of the enterprise is designed for 8 months. This is due to the special requirements for the premises and, accordingly, the timing of its search. And also, as a rule, with a rather lengthy execution of permits and the selection of suitable equipment.

Stage	1 month	2 months	3 months	4 months	5 months	6 months	7 months	8 months
Market analysis	+	+
Business plan preparation		+	+
Registration of a package of documents			+	+	+
Obtaining Additional Permissions			+	+
room rental				+
Repair work					+
Purchasing and stocking					+	+
Recruitment						+	+
Opening								+

Risks and payback

The payback period for a manufacturing enterprise with a full cycle is average and is 18 months.

Like any business, rubber crumb production is subject to certain risks. Some of them can be predicted and prevented, while the rest cannot be controlled by the entrepreneur.

External risks:

• failures in the supply of raw materials;
• sales disruptions;
• a drop in crumb prices;
• increase in electricity prices;
• change in legislation.

According to business owners, the main risks are production and related to equipment.

Production risks:

1. Failure and insufficient performance of equipment. The composition of domestically produced tires suggests the presence of a mixed textile or diagonal cord. Imported machines are not designed for such products. This must be taken into account in order not to purchase a knowingly unsuitable production line.
2. Poor supply of components. Especially often occurs when ordering components from China.
3. Insufficient performance. The specified information and equipment capacity may not correspond to reality.

To reduce the overall impact of risks, it is necessary to:

• make a thorough check and selection of equipment;
• timely repair and produce and adjust elements:
• duplicate supply and distribution channels;
• establish cooperation with both Russian and foreign companies;
• expand the scope of activities: continue the production cycle of crumbs in coatings for sports grounds.

The business of recycling tires into crumbs is not easy and requires quite large investments. Nevertheless, the demand for products is high, which can become a factor in the rapid payback and growth of the enterprise.

Video

Informative film about the recycling of car tires. An example of a processing plant and a description of the complete production cycle.

Removal, processing and disposal of waste from 1 to 5 hazard class

We work with all regions of Russia. Valid license. Full set of closing documents. Individual approach to the client and flexible pricing policy.

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Tire recycling, as a business, allows you to solve two problems at the same time - environmental and economic, since the crumb obtained as a result of recycling old rubber, will be used in production needs, and the amount of hazardous waste will decrease at landfills. The fact is that car tires wear out over time and become unsuitable for further operation. They are replaced with new ones, and the old rubber is sent to landfills, where it can lie for decades, polluting the environment.

Can you make money recycling tires?

Until the technology for recycling old tires was developed, unnecessary tires were quite unusual application. They were used to fence playgrounds, flower beds, without thinking that you can make a good business on old tires with equipment. The tire could serve as the basis of a country bench or a flower bed, and even the foundation for a light summer building. They are still used today as interesting landscape decorations, thanks to craftsmen who are trying to breathe new life in debited items.

However, the issue associated with the disposal of the huge amount of old rubber that is thrown into landfills every year is not solved in this way. Unfortunately, this is due to the lack of competent collection in our country and the lack of a business environment with the necessary equipment. Processing as a business, depending on the technologies and equipment used, makes it possible to obtain fuel oil or crumb rubber and granules of various sizes, which are widely used:

• In the manufacture of new car tires
• For the production of rubber shoes and many types of rubber products
• As additives in the production of flooring and composite materials for roofs
• For the manufacture of tiled, rolled and seamless coatings for paths, playgrounds and sports fields
• As a filler in concrete mix, which is used in the construction and repair of pavement.

Fine crumb particles up to 2 mm in size are used for the manufacture of special sorbents necessary for cleaning the surface of soil and water from oil products. This raw material is used once. After application, the absorbent is burned as a fuel mixture, or becomes part of the road surface.

Business plan

Before starting a recycling business based on tires, it is necessary to draw up a competent business plan. It will help to calculate the profitability of the future enterprise, taking into account upcoming expenses.

registration

This area is one of those activities for which it is necessary not only to open an individual entrepreneur or LLC, but also to obtain a license. This document is issued by the Federal Service for Supervision of Natural Resources. In the absence of a license, the company's activities will be considered illegal, and an administrative penalty in the form of large-scale penalties will be imposed on the owner.

To obtain a license, you must provide:

• Relevant statutory documents
• List of works and technological processes to be carried out by the enterprise
• Documents on the right of ownership or lease of the premises where the processing plant will be located, as well as on the corresponding equipment
• SES conclusion
• Conclusion of ecological expertise
• State duty payment document

Premises for rent

If processing is planned on a medium and large industrial scale, it is necessary to find a room of the appropriate size. In the processing shop, it is necessary to rationally install all the equipment, this will require an area of ​​​​500 square meters. m.

Storage facilities will also be needed to store raw material and recycled crumbs, as well as other finished products. The recycling of rubber tires is harmful production, so the complex should be located away from residential areas, in a specially designated industrial area.

Purchase of equipment

For the processing process, it is advisable to purchase a ready-made line, which includes equipment that can provide a full cycle of separation and grinding into crumbs. With a limited budget at the initial stage, you can get by with one shredder and subsequently expand the enterprise with new equipment.

Procurement of raw materials

The tire recycling business is most often carried out on the basis of free raw materials. And even more: at the reception of waste rubber, you can even make a profit by producing crumb rubber. For example, when tires are handed over by the enterprise. Free material can be obtained from landfills or tire shops.

The tire business is an opportunity to take care of the environment, improve the ecological situation and obtain inexpensive raw materials for the production of necessary goods and infrastructure. For example, crumb rubber is used to make the basis for playgrounds and public transport stops.

Processing technologies

You can recycle tires if you have the necessary equipment:

1. Electromechanical grinding, when crumb is produced at the output, which is subject to subsequent processing to obtain rubber products.
2. As a result of pyrolysis or thermal destruction to produce fuel oil.

Each method has its own advantages and disadvantages. Recycling of old tires as a result of electromechanical grinding is accompanied by frequent downtime of the equipment due to the need to maintain the cutting tool. Knives often become dull and fail when working with steel cord rubber, and it makes up at least 90% of the total amount of raw materials. At the same time, the resulting crumb has a wide scope.

If the technology involves changing the chemical structure of rubber, then the resulting raw material is not suitable for re-production and is characterized by a lower cost. It is used as a fuel material. But the recycling process takes place without the cost of updating cutting tools.

Processing problems and their solution

Recycling is still in its early stages of development. It is low-margin as an independent business, however, the problem of pollution of the environment by old tires and the growth of the car fleet, which provides an annual increase in the amount of waste, requires an immediate solution.

The small popularity of recycling tires is associated with the need to obtain a license, resolving issues with environmentalists and firefighters. One of the most effective solutions to the existing problem may be state subsidies for this type of activity and the opening of complex processing plants, the profitability of which will be provided by other types of raw materials. However, there are many benefits to starting a tire recycling business. For example, the availability of raw materials and the disproportionate environmental benefits.