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Business plan for a rubber processing plant. Tire recycling equipment. Weaknesses of the project

This equipment is used for the mechanical processing of old tires into rubber crumb under normal temperature. Metal cord and textile cord stand out.

This tire recycling plant includes all necessary equipment to make crumb rubber out of tires.

Tire situation

There is a continuous accumulation of old worn-out tires. Only about 20% of their total number. Worn-out tires are the largest production of polymer-containing waste products that are not subject to natural decomposition. Therefore, processing and recycling end-of-life tires have an extremely important economic and environmental significance. Besides is a profitable business.

Old tires are a valuable polymer raw material: 1 ton of tires contains about 700 kg of rubber, which can be reused for the production of fuel, rubber products and construction materials, and for many other purposes.

The problem of recycling tires is very acute, and recyclers of old tires are often asked to accept tires for recycling.

Main benefits for you from this tire recycling line:

Availability of raw materials. Tires and old tires will get you cheap or free.
Simplicity. Recycling equipment uses the force of friction. No chemical reactions.
Demand for products. You can make products from crumbs yourself or sell them.
Payback. The line pays off in half a year - a year.
Compactness. Requires only 200 m² + storage space.
Reliability. The equipment is simple, only mechanics, there is nothing to break.
Durability. The equipment requires a minimum of maintenance, it will work for you for years.
Environmental friendliness. Only the final product stands out - crumbs, iron, textiles. Gases, noises, chemistry are not present.
Few staff. Requires only 2-5 workers, no qualification needed.

Line Description

tire recycling tire recycling equipment in crumbs, the main anditrating complex with a slight modification

This mini plant recycles old wheels into crumbs, textiles and metal cord is removed. Processing equipment car tires into rubber crumb uses mechanical grinding on roller grinders. The line processes tires up to 1200 mm in diameter, these are all passenger and most truck tyres. It is possible to increase the diameter up to 1700 mm

The incoming product is old tires, as well as rubber products (conveyor belt, gas masks, etc.). Outgoing product:

Rubber crumb size fractions
Shredded textiles in the form of cotton wool
Crushed high alloy steel

On average, depending on the quality of the tires, 60-80% of the crumbs are obtained, the rest is metal and some textiles.

The characteristics of the crumb are highly dependent on the feedstock. Sample data:

Purity crumb rubber 99,8%
Metal inclusions less than 0.1%
Textile fiber inclusions within 0.2%
High purity separation by fractions
Black color
No thermal oxidation effect

Chip Size: Tire Recycling Equipment produces crumbs up to 0.8mm in size. Standard productivity is calculated based on 1 mm chips. It can be made smaller or larger by changing the screens and the distance between the rolls, but this affects productivity (the smaller it is, the longer the production time). Below 0.8 mm it becomes unprofitable, to obtain rubber dust up to 0.1, you can purchase a grinder.

The output of the crumb by fractions depends on the quality of the tires (hardness and wear) and the size of the crumb. Sita define maximum size. That is, if the sieve is 1 mm, then the crumb will be the bulk of 0.8-1, the rest is less. Usually put 1-3 mm.
If further distribution into fractions is needed, then it is possible to purchase a vibrating separator.

The line consists of two sections: a preparation section and abrasion section. The line includes the following equipment:
1. seat ring cutter
2. wheel cutter for tape
3. tape cutter into blanks
4. main grinding unit
5. coarse vibrating sieve
6. magnetic separator (2 pcs)
7. air separator
8. conveyors (3 pcs)
9. electric board
10. fine vibrating sieve
11. seat ring squeezer

Attrition rollers for rubber crumb processing line
(main unit of the line)

wheel preparation machines: seat ring cutter, belt cutter, chunk cutter, seat ring squeezer

Mini Tire Recycling Plant, main technical parameters:
Performance- from 200 to 1000 kg of crumbs per hour (depending on the model of equipment, raw materials and the required crumb size). This is 1200-1500 tons per year (300 days, 22 hours a day).
The crumb size is adjusted by changing the sieves. Two factions at the same time.
Matalocord per shift (10 hours) - up to 200 kg.
Textilecord per shift - up to 1000 kg. (depending on raw material)

Process technology:
1. The seat ring is removed from the tire.
2. Metal is squeezed out of the cut ring (to separate the remaining rubber)
3. The tire is cut in a spiral into a tape 3-5 cm wide.
4. Cut out the second seat ring
5. Reducing the thickness of the rubber band
6. The tape is cut into blanks
7. Production of powder and crumbs from blanks (grinding on rolls)
8. Separation of crumbs into fractions
9. Removing the textile cord
10. Grinding of pure rubber and rubber with a textile cord.
11. Warehousing finished products

Necessary amount of workers- 2-5 people.
Wheel preparation area up to 24-inch pieces - 2-3 people.
Eraser area - 1-2 people
Engineer master (control in general) - desirable, but not required. Skilled workers are not required.
These numbers are standard, depending on the performance and process, it can be either more or less. Minimum number workers - 2 people. When fully loaded up to 6 people.

Timing and delivery:
Production time: 45 days
Delivery: 30-60 days (depending on the city of delivery)
Transportation: the line fits in one 40ft high and one 20ft container

loading equipment for recycling old tires
Installation and commissioning:
The equipment is installed indoors
Foundation - required for main grinder (for rollers)
Area - 200 m² (+ warehouse for raw materials and finished products) Installation time - 2 weeks
The manufacturer's specialist for commissioning and training of personnel is desirable, but not required, all necessary instructions are issued. The buyer pays for the round-trip ticket, expenses and travel engineer.

Technical specifications

(minimum performance configuration is indicated)

Side view of the main grinding unit

1 - Coarse vibrating screen drive
2 - Receiving raw chute
3 - Feed conveyor
4 - Magnetic separator
5 - Air separator mounting frame
6 - Fine vibrating sieve
7 - fine vibrating screen drive
8 - Fine fraction conveyor
9 - Coarse vibrating sieve
10 - Main eraser
11 - Eraser fine tuning mechanism

The use of crumbs

Rubber crumb obtained from the recycling of old tires has numerous and promising areas further use. At effective organization marketing support of production, this definitely guarantees its fast and sustainable implementation both in domestic and foreign markets.

The issue of tire recycling in Russia is quite acute. For the natural decomposition of waste of this category, it takes from 120 to 140 years, and the volumes that go to landfills, and often to places of unauthorized waste storage, are simply huge. Meanwhile, crumb rubber is a sought-after raw material for many industries (road surfaces, as a filler, a regenerator for new rubber products ...), which opens up broad prospects for the development of a profitable business.

In contrast to European countries, there are few global tire recycling companies in the domestic market. Accordingly, do not expect high competition. At the same time, the development of the industry is hampered by a high barrier to entry into the market, which is about 20 million rubles, as well as the lack of a centralized public policy regarding waste management. However, the legislation is gradually being improved, which means that those who are ready to combine environmental values and the opportunity to receive a stable income should pay attention to this type of business.

Market situation

World stocks of waste tires are about 80 million tons. Every year this number increases by 10 million tons. And even in countries where work on competent tire recycling has been going on for a long time, they cannot cope with the existing volumes.

As for Russia, only 20% of the total share of the relevant raw materials goes to processing. Moreover, 60% of this amount is distributed among themselves by four large enterprises:

Volzhsky Regenerate Tire Repair Plant (Volgograd Region);
Chekhov regeneration plant (Moscow region);
"KST-ecology" (Smolensk region);
Tire recycling plant No. 1 (Vladimir region).

One of the reasons for this state of affairs is the fact that most enterprises, both large and small, accept tires for recycling without partial compensation for their cost. Accordingly, it is more profitable for the population to simply take garbage to a landfill than to deliver it for processing at their own expense.

Thus, a novice entrepreneur has three ways to develop his business: follow the “traditions” of free raw materials, determine an economically justified acceptance price, or enter into agreements with landfills, service stations and other “suppliers” who would benefit from the removal of used tires from the territory. In the latter case, you can try to enlist the support of the municipality or environmentalists.

What recyclable materials can be obtained from tires?

The most common recycling technology involves the mechanical grinding of tires in special units. During this process, the following materials are formed:

rubber crumb with a fraction size of 1 mm, 2-3 mm, 4-5 mm (each of them has its own scope);
textile cord, suitable, after processing by pyrolysis technology, for the manufacture of fuels and lubricants;
metal cord intended for remelting.

In developed countries, it is common to rebuild worn tires for their intended use. It provides for the imposition of a new profile on the old frame.

Processing technology

The process of recycling tires into crumbs involves a number of successive stages:

Quality control of incoming tires. Products are carefully inspected for the presence of spikes and other elements that are not suitable for processing.
Pre-grinding. Tires are cut into segments 200x200 mm in size.
Removal of the metal fraction. The raw material is conveyed through the conveyor to the shredder for the next stage of grinding. In parallel, using a magnetic device, the bead wire and other metal elements are removed from the mass.
Grinding to the final fraction. In the impact crusher, the material is brought to a predetermined fraction value, and is also cleaned from the metal cord.
Separation. In the separator, the textile cord and the remains of the metal cord are removed from the mass.
Sorting by fractions. It is carried out by passing the material through a system of vibrating screens.
Packing and warehousing. The material is packed in bags and sent to the warehouse.

Tire crumb recycling equipment + Video

The universal line contains the following components:

knife for cutting car tires;
band conveyer;
shredders for primary grinding (2 pcs.);
small cyclones (2 pcs.);
fan (3 pcs.);
pneumatic conveyor;
units for magnetic separation (3 pcs.);
crusher;
vibrating screens (2 pcs.);
large cyclones;
electrical equipment;
a vacuum cleaner;
cord belt conveyor;
metal carcass.

You can usually buy such a line within 12-15 million rubles. Also, to launch the plant, it is necessary to purchase industrial scales (20 thousand rubles), a unit for packing bags (10 thousand rubles) and the bags themselves (10 thousand rubles), tools and consumables for servicing the installation (30 thousand rubles). .).

Another about 100 thousand rubles. it is necessary to pledge for the delivery of equipment and about 150 thousand rubles. for its installation and commissioning. At the same time, transportation costs will depend on the remoteness of the region from the manufacturing plant. The procedure for commissioning, the conditions for warranty and post-warranty service, as well as other points are prescribed in the supply contract. It is optimal when, among other things, the supplier gives an obligation to train your staff to work with the units.

Line example:

Requirements for the arrangement of the workshop and warehouse space

Tire crumb recycling plant must contain directly manufacturing facility with an area of at least 200 m², a platform for storing raw materials in the form of an unheated hangar or just a fenced area, as well as a warehouse for finished products. Sanitary facilities are also required. The office part is equipped depending on preferences and financial opportunities business owner.

The premises can be purchased or rented. Often the first option is unrealistic for a novice entrepreneur, so a lease agreement becomes the best solution. Its cost directly depends on the region, and in Russia it can range from 20 thousand to 100 thousand rubles per month.

Staff

A minimum of 10 people will be required to service the line with a processing capacity of 150 tons of tires per month. At the same time, it is important to have a technologist in the team who is able to control manufacturing process and a person who will be engaged in the ongoing maintenance of the lines. For major damage and Maintenance rationally involve representatives of the equipment manufacturer. For this, as mentioned above, this clause should be written in the contract.

Also for quality work the enterprise will need an accountant, cleaners, security officers and at least one truck driver delivering tires and finished products.

In this situation, the approximate amount of the fund wages will be about 400-450 million rubles. However, much here also depends on the size of the average wage in the region.

Obtaining a license

In a number of sources, you can find information about the optional licensing of a business for processing tires into crumbs. However, it is not. The raw materials used belong to the fourth hazard class. Accordingly, according to Russian legislation, acceptance and disposal of such MSW are subject to mandatory licensing.

Before submitting documents, the entrepreneur must complete the following steps:

Register an enterprise (optimal in this business).
Prepare production areas, including industrial site and sanitary zone.
Prepare documents and certificates for equipment.
Obtain permits from Rospotrebnadzor, Rosprirodnadzor, fire inspection.

The license is issued within 45 days. Its cost is 7,500 rubles. If you want to simplify the process by using the services of intermediaries, the costs will increase several times.

How much does crumb rubber cost?

How much income can be generated by recycling tires into crumbs with a capacity of 150 tons per month?

The average cost of rubber granules on the market is 150 thousand rubles. Accordingly, getting 100 tons of crumbs at the output every month, we have 1.5 million rubles.

Also, during processing, 30 tons of metal and 20 tons of textile cords worth 90 thousand rubles are formed. and 40 thousand rubles, respectively.

Thus, the total dirty income may amount to 1.68 million rubles. Subtracting monthly expenses from this amount, we get net profit. At the same time, the profitability of the enterprise will be influenced by such factors as the location of the enterprise (rental cost, transportation costs), the availability of sales markets, sources of raw materials, marketing policy and others. On average, investments in this type of business pay off within one and a half to two years.

Search for sales markets

When searching for sales markets, it is necessary to carefully analyze the scope of activities of manufacturing enterprises operating in a particular region. Focusing on the all-Russian market and foreign supplies makes sense only for large processing companies, since transportation costs lead to a significant increase in the cost of the material.

Among the main consumers of crumb rubber:

companies specializing in laying seamless floor coverings (self-leveling floor);
manufacturers of tiles and floor coverings;
enterprises involved in road construction (mainly regional centers);
companies fulfilling state orders in the construction of sports complexes, sidewalks and other facilities.

In small quantities, crumb rubber from tires is gladly purchased by companies manufacturing sculptures for playgrounds, fences, curbs, punching bags, beanbags, bituminous mastics, rubber shoes, insulation, etc.

At the same time, it is not enough to identify potential consumers of rubber crumb - do not hesitate to contact the management of enterprises directly to find out if they are interested in your offer, in what volume they are ready to purchase raw materials and what quality.

How to avoid pitfalls?

The main mistake of entrepreneurs who decide to build a business on the processing of tires into crumbs is the wrong choice of equipment. The fact is that, unlike foreign-made tires, domestic tires contain a mixed or textile diagonal cord. Almost all machines made for the European market are not adapted to work with these materials, so even expensive equipment may be useless.

Output: specify which tires are intended for recycling of certain units.

One more actual problem- the presence of defects in new equipment. Most often this happens with units made in China. To strike a balance between quality and optimal cost will help the analysis of the manufacturer. As a rule, responsible suppliers, along with the manufacture of machine tools, are engaged in the processing of tires and the manufacture of various products from the raw materials obtained. In addition, one should not believe the stories about the ultra-high performance of the equipment - the higher the speed, the greater the risk that the unit will break if a foreign object gets “under the knife”, which is a very common situation.

This is not the whole list of situations that may arise on the way to making a profit. For example, the lack of raw materials often leads to the need to buy tires from the population, which is fraught with an increase in the cost of crumb rubber. Anyway detailed analysis on the initial stage will allow you to enter the business gently and quickly recoup your investment.

Tire recycling is a topical issue of environmental protection. By Russian roads today 59.6 million vehicles move. If we take into account that the average tire wear period is 6-7 years, then 34 million of them are replaced annually with new ones. 300-350 thousand tires per region. In Moscow and St. Petersburg many times more.

Meanwhile, statistics claim that only a fifth of car tires are recycled. The rest is either burned for recycling or decomposed in landfills. And rubber, as you know, decomposes for about 150 years.

IN European countries landfills for the disposal of car tires have been banned for more than 10 years.

In this regard, the recycling of automobile tires in Russia is of great environmental importance. Today, there are only 150 mini-factories for the processing of tires in the country. At this business great economic prospects. From used tires with a reasonable approach to their processing, you can get a sought-after secondary product:

Business Benefits

The benefits of a tire recycling business include the following.

1 . As can be seen from the above figures - a large amount of raw materials. Moreover, worn tires will get you for free. Motor transport enterprises are interested in the fastest release from scrap. At the reception old rubber you can earn some extra money (up to 5-6 thousand rubles are paid for the disposal of a ton of tires). The number of cars in the country is growing annually by almost 5%. Therefore, you will not experience a shortage of raw materials.

2 . Premises for doing business need relatively small. For example, for small production, 50 sq. meters. If you have the financial means to deploy a larger business, you need to rent or purchase premises from 300 sq. meters. Keep in mind that for a smaller space, you will have to pay less rent and utilities.

3 . Your products will be in good demand. For example, crumbs are required for the manufacture of coatings for sports and playgrounds, for the construction of which budgetary allocations are allocated. Old tires contain valuable materials: rubber, metal and textiles. Their initial properties during operation basically do not change.

Playground covered with rubber crumb

4 . Only 20% of old tires are recycled. The business is quite new, tough competition does not threaten you. The sooner you enter the market, the more chances you have for further business development. Hurry up to enter the market while the competition is low.

5 . The business is quite simple in terms of technology, it does not require additional costs for various operations for introducing chemical additives into manufactured products. Good profitability of the project. You will pay back the investment in 1.5 years.

6 . Your company will work in the field of ecology. You will be working in a rewarding environment. Municipal and regional authorities are ready to support you if your work brings results.

Tire recycling options

Tire recycling business can be carried out in several ways.

Crushing, the end product of which will be small rubber crumb. Depending on the size and form of manufacture, it is used as an additive in a variety of mixtures, including for the production of new tires, rubber tiles, sports and playground surfaces. At the same time, they receive additional secondary metal and textile threads.
Obtaining fuel oil, gasoline, kerosene, gas, carbon black, metal cord by heating to a high temperature without air access (pyrolysis). Technology can hardly be called rational, it is very costly and unprofitable.
Disposal of used tires by burning. In this case, the released thermal energy can be used for the recycling process. but this method accompanied by a release into environment a large number soot, sulfur and other toxins.

Crumb rubber production

Processing tires into crumbs using its technology is very simple. The technological process consists of the following stages:

First step. Tire preparation for cutting. Carry out an inspection worn tires to remove metal small parts and other foreign elements unsuitable for processing: stones, fragments, bead wire.

Second phase. Cutting tires into small pieces or strips (depending on the type of equipment).

From under the hydraulic shears, where the tires are cut into pieces, the rubber goes to the crusher, and then to the granulator

Third stage. Grinding into crumbs, removal of metal cord and textile elements.

Fourth stage. Sorting rubber crumb into the required fractions.

Fifth stage. Packing the received products and sending it to consumers.

How to start a business

Production for the processing of automobile tires will require the resolution of organizational issues.

Keep in mind that you must have a tire recycling license in order to open a business.

The license applicant must have:

building or premises on the right of ownership or lease, remote from the residential area not less than 300 meters;
specialized equipment necessary for recycling old tires;
if it will be engaged in transportation - a transport equipped accordingly and equipped with special signs.

Employees must be trained and receive certificates for the right to work in the field of waste management.

The conclusion on the compliance of all of the above with the regulatory requirements must be provided by the sanitary and epidemiological supervision body - a division of today's Rospotrebnadzor. The license is issued by the bodies of the Ministry of Natural Resources.

Based on these requirements, you need to register as individual entrepreneur or legal entity in the tax office.

Pick up the premises and register your rights to it. A room of 50 square meters will be enough to install the equipment. meters. But you need a place for storing raw materials and finished products, rest and meals for staff. A garage business is not the best way out.

Uninterrupted power supply, water supply, sewerage, ventilation system are necessary for production.

Means of production

The purchase of equipment should be given the main attention. This is both the largest expense item and the main link on which the success of the entire production process will depend.

At a minimum, the list of equipment looks like this:

hydraulic shears;
tape cutter;
shredder;
magnetic separator;
air separator;
conveyor;
vibrating sieve.

Tape cutter

You can buy equipment in parts, you can in the complex. For example, it seems to be a very profitable and reasonable business idea to purchase a mini tire recycling plant.

mini plant

For example, the Alpha-tire-recycling/atr 300 automatic tire recycling line can process up to 4,000 tons of tires per year, while producing up to 3,000 tons of crumb rubber. It can successfully and profitably work in settlements with a population of more than 150,000 people.

The cost of purchasing and installing the line is 10.1 million rubles.

The final product will be:

rubber crumb 3 fractions: up to 1 mm, 2-3 mm, 4-5 mm;
metal cord;
textile cord.

How the ATR-300 line works

At the initial stage, the tires are cut into pieces and fed along the conveyor to the initial grinding shredder. Then the whole process proceeds without human intervention. From the shredder primary processing pieces of tire fall into the block, where they are crushed into smaller ones with the simultaneous removal of the metal cord from them. Scheme further processing tires provides for the passage of the obtained rubber chips through a set of rotary crushers through pneumatic transport.

Location of ATR-300 Tire Recycling Line

The result is the receipt of all three components of processed products with lower energy consumption and lower cost than on semi-automatic lines. In addition, the compactness of the line, due to the absence of belt conveyors, makes it possible to conveniently place machines and more efficiently perform their maintenance. The automated process ensures environmentally friendly production, no harmful emissions and emissions during crushing are observed.

Tire Recycling Line ATR-300

The number of personnel serving the line with a monthly capacity of 150 tons should include 10 employees with a payroll fund of about 350 thousand rubles.

The business plan for tire recycling should be calculated taking into account the receipt of minimum volumes of finished products.

Number of recycled tires per month: 150 tons.

Crumbs received: 110 t.

Steel cord received: 20 t.

Textiles received: 20 t.

Monthly income

Sale of crumbs (110 tons at an average price of 16 rubles / kg) = 1.76 million rubles.

Sale of steel cord (20 tons at a price of 5.0 thousand rubles / ton) = 100 thousand rubles.

Sale of textiles (20 tons on average at a price of 2.0 thousand rubles / ton) = 40.0 thousand rubles.

Acceptance of used rubber for processing (100 tons at the lowest price of 1,300 rubles / ton) = 130.0 thousand rubles.

Total: minimum income per month = 2.03 million rubles.

Expenses

Staff salary (per month) with insurance payments = 350 thousand rubles.

Purchase of bags for packaging (with a capacity of up to 30 kg) at the rate of 8 rubles / bag = 40.0 thousand rubles. per month.

Payment for electricity (120 kW / t x 4.5 rubles / kW) = 80.0 thousand rubles.

Maintenance of the line, replacement of knives, household expenses = 130.0 thousand rubles.

Rental fee (300 sq. m. x 150 rubles) = 45.0 thousand rubles.

Total expenses: 645 thousand rubles.

Monthly minimum profit: income (2.03 million rubles) - expenses (0.645 million rubles) \u003d 1.385 million rubles.

This indicator can be increased by increasing the volume of processing, prices for sold crumbs, receiving raw materials and other components.

Franchise

One option is to buy a franchise.

A franchise is the right to open a business for a certain fee under the auspices of a brand or simply a more experienced franchisor, using its technologies, work system, and equipment.

What does a tire recycling franchise give? By signing an agreement with the franchisor, you get:

A set of equipment for processing tires into crumb rubber.
Equipment for the production of rubber tiles is also possible.
Inventory, tools and spare parts necessary for work.
Carrying out by the franchisor the installation of equipment and commissioning.
Assistance in the repair of equipment.
Training.
Customer base of raw material suppliers.
Quality control of manufactured products.

The franchise fee can be from 3 million rubles. In addition, you will have to pay a certain percentage of your income to the franchisor.

Supply of raw materials

Despite the fact that there are many raw materials for recycling car tires, it is necessary to think over their uninterrupted delivery to the place of production. Your main suppliers are companies that have a significant fleet of vehicles, as well as tire fitting companies, landfills.

It is better to conclude contracts with them for the recycling of old tires on an ongoing basis. You can organize collection points for used tires. Acceptance is made for a fee, the amount of which varies from one thousand to five thousand rubles per ton.

Sales of products

Rubber crumb is a demanded material. It is used as:

bases for the production of coatings in stadiums;
material for the construction of children's playgrounds and sports grounds;
sports equipment fillers;
the main material in the manufacture of paving slabs. Its share in the tile is 80%.
filler when creating bituminous roofing, forming
fiber-reinforced concrete for pouring foundations, production of road surfaces;
regenerating agent when retreading old tires.

Rubber tiles are widely used not only for flooring in gyms, playgrounds and school yards, but also suburban areas

Manufacturers of rubber products, companies working for the oil industry may also be among the consumers.

What problems may arise

As in any business, a project can turn out great on paper, but in practice, an entrepreneur expects real failures. To minimize the losses from them, the risks should also be calculated in advance and the solution of problematic issues should be considered.

The main problem is disruptions in the supply of raw materials. For some reason, a queue of cars overloaded with old tires does not line up at the gates of your factory. The solution to the problem must be found in the timely conclusion of long-term contracts with motor transport enterprises. One option is to open a mini-factory directly on the territory of a major carrier. It is worth considering a system of points for collecting used tires.

Acceptance of tires for recycling

Frequent equipment failure. This most often happens with used machines or due to human error. It is necessary to establish strict observance of the terms of maintenance of all units of the line, to regularly instruct workers.

Problems with the sale of products. Its solution must be found in long-term agreements with consumers, participation in various tenders for the supply of crumbs for the manufacture various types urban sites.

The main indicators of the business plan with calculations, market analysis indicate that the production of automobile tire processing is a profitable and fairly quickly payback enterprise, which also brings great benefits to the environment.

Sometimes profitable project can help solve environmental problems. Tire recycling as a business: profitability, reviews and a business plan with calculations to help a budding entrepreneur.

Description

World volumes of waste plastic, glass and rubber are estimated at millions of tons. Therefore, every year the need for recycling enterprises increases. The problem is that the equipment for this is expensive.

Treatment plants are even more expensive, without which the plant pollutes the environment with emissions no less than garbage. It is much easier and cheaper to open new landfills for waste disposal, especially in Russia with its vast expanses.

Experts believe that if you focus on small volumes of recycling, then the activity of recycling tires can be cost-effective.

There are several options for tire recycling ideas:

Crushing into crumbs. The resulting substance is used for the production of rubber tiles and automotive parts, for the substrate in the construction of roads, for filling sports equipment, for the repair of bridges.
Tire restoration. The worn tread is removed from the tires and a new one is applied. Apply cold or hot technological method. Significantly save Natural resources, because for the manufacture of one tire "from scratch" you need 30 liters of oil, and for the manufacture by the restoration method - 5 liters.
Pyrolysis. At very high temperatures, fuel, gas, carbon black and steel cord are obtained from tires. The technology is unstable, expensive and takes a long time to pay off.
Complete destruction by burning. This releases energy that can be used in production.

The first two technologies are environmentally friendly, when using pyrolysis and combustion, harmful substances are released into the atmosphere. "Dirty" production will require long-term and expensive coordination with environmental protection services, as well as the installation of special treatment facilities.

And given the relative innovation of tire retreading and the skeptical-cautious attitude of consumers, the best thing to do is to go into the tire crumbling business.

The main difficulties in the implementation of the project are the receipt of raw materials and the sale of finished products. In a sparsely populated area, there will be problems with both, so production should be started near the metropolis.

Business plan

The implementation scheme looks like this:

registration of an enterprise and obtaining permits for activities;
study of technology;
production location planning;
purchase of equipment;
purchase of raw materials;
hiring workers;
sales of finished products;
financial calculations.

When working with recyclables, the competition is negligible and you can not engage in detailed market research. Numerous service stations and tire shops are stable suppliers of used tires, and with a high pace of construction, there is always a demand for processed products.

Download ready business plan tire recycling can be at.

Registration and permissions

A tire recycling business can be registered as an individual entrepreneur (800 rubles) or a limited liability company (4,000 rubles).

Used car tires belong to the 4th hazard class of waste - low-hazard substances. To carry out activities for the collection, transportation, processing, disposal, neutralization, disposal of waste of 1-4 classes, a license is required issued by the Federal Service for Supervision in the Sphere of Natural Resources.

The term of the license is unlimited, the cost of obtaining is 7,500 rubles.

In addition to a license, it is necessary to obtain work permits from the Sanitary Station and the State Fire Supervision Authority.

Technology

The process of recycling tires by grinding is as follows:

Tire collection.
Sorting and selection of recyclable tires. Removing spikes, nails and other foreign elements.
Cutting tires into small pieces.
Loading the material onto the conveyor and then into a special plant, where the rubber is crushed and the metal components of the tire are removed.
From the shredder, the crumb enters the impact crusher, where it goes through another stage of grinding and purification from impurities.
To obtain the purest possible rubber, the material is additionally processed on a separator.
The crumb is sorted into fractions on a vibrating sieve.
To obtain a particularly fine powder, the crumb is passed through a grinder.
Packaging of products ready for shipment.

For storage in a warehouse, it is necessary to provide room temperature and dry air, as high humidity has Negative influence for recycled material.

In addition to crumb rubber, the textile component of tires and metal wire remain in the recycling process, which can be scrapped.

room

A tire recycling business cannot be located close to residential areas. It is best to rent part of the workshop from industrial enterprise in the industrial area. In this case, you do not have to deal with bringing the premises in line with fire and sanitary standards.

The dimensions of the mini-factory should be approximately 300 square meters. m. to accommodate all the necessary equipment, a warehouse for raw materials, a warehouse for finished products and a change house for workers.

The premises must have serviceable communications - power supply, water supply, heat supply and sewerage.

Equipment

The most expensive part is the purchase of equipment for production. To ensure uninterrupted technological process, you will need the following machines and fixtures:

equipment for removing the bead ring from the tire;
tire cutting machine;
devices for grinding rubber into crumbs of various fractions;
material conveyor;
magnetic separator - 2 pcs.;
air separator;
vibrating sieve for different degrees of crumb filtration - 2 pcs.;
bunker for collecting crumbs;
storage bin for metal wire;
dust cleaner;
electrical panel;
loader.

In addition, you need to buy:

Container for packing crumb rubber.
Vehicle if you plan to independently carry out the delivery of products.
Overalls and protective equipment for workers.
Computer and office equipment for accounting.

Raw material

worn out car tires for processing can be purchased:

at stations and ;
at large motor transport enterprises;
at a recycling point, or open your own collection points for used tires.

A big plus of tire recycling as a business is that the cost of old tires is very low, sometimes you can get it for free, and in some cases it is possible to earn money for recycling.

Hiring workers

Depending on the volume and schedule of work, the production will require:

Shift leader - 2 people
Equipment operators - 4 people.
Loaders - 2 people.
Driver - 1 person.
Inspector at the tire collection point - 1 person.
Product distributor - 1 person.
Accountant - 1 person

To save money, part of the functions of accounting, marketing and general management can be taken over by the business owner.

Since the business is specific, and the workers will have to deal with waste, then, most likely, the enterprise will have a high turnover of staff.

Sales of products

The main consumers of the mini-factory are construction organizations and enterprises for the production of building materials. List of manufactured products including crumb rubber to improve specifications wide enough:

roofing moisture-resistant coating;
railway sleepers and pads;
filler;
shoe soles;
road surface;
paving slabs;
fibrous concrete;
various rubber products.

Tire wire obtained as a result of processing is delivered to scrap metal collection points.

Financial calculations

The main article of starting investments in the idea processing business is the purchase of equipment. Manufacturing technology cannot be organized in a handicraft way, so a complete set of machines for picking is needed. production line.

Sum capital investments consists of the following costs:

№	*Naming of expenditures*	*Amount, rub.*
1	Registration costs and permits	10 000
2	Workshop rental (2 months)	100 000
3	Repair work in the room	60 000
4	Purchase, installation and adjustment of equipment	2 800 000
5	Purchase of vehicles	450 000
6	Acquisition of raw materials and materials	50 000
7	Product promotion	50 000
8	other expenses	30 000
Total		3 550 000

The amount of monthly production costs is approximately equal to:

On average, the recycling line allows you to dispose of 3 tons of tires per day. From this amount of raw materials, approximately 2 tons of rubber crumb and 800 kg of steel cord are obtained. The price for a crumb depends on the fraction, on average it is 17 rubles / kg. Scrap metal is accepted at 6.5 rubles / kg.

There is also additional income from the acceptance of tires for recycling from delivery companies, at 1,500 rubles per ton. Presumably, this is 20% of the total volume of incoming tires.

The total income of the mini-factory per month is:

With annual expenses (including initial investments) of 9,010,000 rubles. and income of 14,436,000 rubles, a business with the given parameters will pay off in six months.

Video: How to Start a Tire Recycling Business?

The SPETSTEHNIKA company will help you start your own business with high profitability and establish a profitable production, the main resource for which will be free tires, the number of which is only increasing every year.

Why can't they just burn them? Firstly, 300 kg of soot and 400 kg of toxic gases will enter the air from each ton. Secondly, after recycling tires, you can get up to 700 kg of useful recyclable materials, plus energy, which are hot commodity on the market. You wouldn't burn your own money, would you?

Find out what the SPECTEHNIKA group of companies offers.

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Prospects for the development of the industry

Our company is engaged in the development and sale of specialized equipment for fast and, most importantly, environmentally friendly tire recycling. The purchase of such plants will be a profitable investment both for a small enterprise with a small start-up capital, and for a large one, where it is decided to launch another production line.

Tire recycling in mini-factories is:

	Not less than 4 tons liquid fuel per day, which, according to its characteristics, corresponds to heating oil and can be used to produce thermal energy, as a raw material for obtaining diesel fuel and gasoline.
	At least 4.2 tons of carbon black per day, which is used for the manufacture of fuel briquettes, sorbents, as a coloring pigment and as the main component for the production of various rubber products. SPETSTEHNIKA Group of Companies will purchase carbon black from you or assist in its sale.
	Scrap metal. It is used as a high-alloy steel for remelting and manufacturing of metal products.

We offer mini-factories for an environmentally friendly way of tire recycling, which is beneficial in all respects: economical use of water, minimal emissions into the air, free raw material base and support from the state. Call right now so as not to miss the opportunity to make a profit of 1,369,000 rubles per month.